• Title/Summary/Keyword: roller machines

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Reduction Plan for nip accidents by a Roller Machine (산업용 로울러기의 협착재해 감소방안)

  • 박재범;강동규;김두현
    • Journal of the Korean Society of Safety
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    • v.18 no.2
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    • pp.22-27
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    • 2003
  • The roller machines installed in the industrial field are operated under hazardous conditions due to no safety devices available, human error during operation, defective safety devices, and inadequate regulation even in case that safety devices are provided. Up to now, most roller machines installed in domestic field are provides with band breaking system as a safety device. In this study, the emergency stop distance is measured within the limit of domestic regulation but violates a foreign regulation(EN1417). Consequently, it is concluded that the roller machines with a band breaking system have high possibility of death or serious injury of the operator and the system should be improved with the introduction of additional safety devices. This thesis suggests the safety measures suitable for the roller machines with different drive systems based on the experiment results. The use of the newly developed safety system has been tested on many cases.

Simulation for Belt Transport System using Crowning Roller (Crowning 롤러를 이용한 벨트 이송 시스템의 시뮬레이션)

  • Lyu, Sang-Heon;Ihu, Yong-Seok;Choi, Yeon-Sun;Koo, J.C.
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2006.05a
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    • pp.676-679
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    • 2006
  • The media transport in automatic office machines such as printers, ATMs, copying machines is achieved by a complicated belt system. The system generally uses a crowning roller and belt which has been well-known for its intrinsic belt centering advantage during its operation. Since the modern office machines require precise high operating speed, stabilization of media transporting system has been one of the important issues of the machine design. Even a minor defect of the belt or the roller in the transport system directly affects its operating stability. This paper delivers a simulation technique that combines a multi-body dynamics analysis routine and a FEM based flexible continuum modeling for the efficient simulation of the flexible media transport problems.

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Evaluation of an Air-jet and Roller Type Corn-husker (공기분사 및 회전 롤러를 이용한 옥수수 포엽 제거장치의 시험)

  • Park, Hoe-Man;Cho, Kwang-Hwan;Hong, Seong-Gi;Lee, Sun-Ho
    • Journal of Biosystems Engineering
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    • v.35 no.3
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    • pp.163-168
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    • 2010
  • With income growth and "well-being" trends, sales of corn has been increased recently. Corns are processed at processing facilities on the main production site. Corn processing steps include removing bract, steaming, vacuum packing, and storing. To replace manual corn bract removing, some bract removing machines were imported and used. However, the machines were abandoned shortly, because of high damaging ratio of corns. In this research, factors of successful bract removing was studied with rotating rollers and air-injection nozzles to develop corn bract removing system. The test device was composed of a cylindrical roller, an air spray nozzle, a regulator, and a motor. Designing factors were roller type, diameter of air spraying nozzle, spraying angle, and spraying pressure. The measured factors were bract removing rate and damaging rate. It was found that optimum cylindrical roller surface shape was cylindrical roller and linear grove roller. This roller shape produced lowest damaging rate. Test results of the efficacy of preprocessing showed that the air spraying after preprocessing produced highest performance. The rotational speed and inclination of the roller didn't affect the bract removing performance. Optimum injection angle of the air jet nozzle was $70^{\circ}$. To increase bract removing rate and to reduce corn damage, required injection pressure and injection nozzle diameter were decided to less than 0.4 MPa and 2.5 mm, respectively. More than 3 times of nozzle passing produced good bract removing performance and there were no significant difference between the number of passing times.

Design of Roller-Type Metering Device for Precision Planting (정밀 파종용 롤러식 배종장치의 설계)

  • 류일훈;김경욱
    • Journal of Biosystems Engineering
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    • v.22 no.4
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    • pp.401-410
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    • 1997
  • Scattering of seeds is one of the problems in the hill- dropping planters with a roller-type metering device. For crops like rice, corns and beans, the hill-dropping is own better for a high yield than the drill planting. The roller type metering device has been used for the drill planters and has many advantages. However, it has a problem of scattering of seeds when they are placed on rows. In this study a method was developed to design the roller type metering device fir the precision hill-droppings. Design parameters were derived to configure completely the geometries of the roller and brush. The method was applied to the design of the metering device of the rice seeding machines. The field test showed that the metering device designed by the method made a better performance of seed placement than that made by the precvious one. The method also can be applied to the design of metering devices for the precise hill-droppings of other crops.

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System Identification and Modeling for the Simulation of Tire Roller

  • Ko, Min-Seok;Jeong, Seong-Hark;Kim, Sang-Gyum;Kim, Jung-Ha
    • 제어로봇시스템학회:학술대회논문집
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    • 2001.10a
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    • pp.161.1-161
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    • 2001
  • Tire roller is one of the most useful machines for the road constructions site. In this research, we are trying to develop tire roller which is operated by hydraulic transmission system instead of mechanical one. Now, we are trying to design the controller of tire roller in order to improve performance. Our present system model is somewhat different from the actual experimental results. Therefore we would like to develop new accurate modeling through ARX model by system identification method with random inputs. In this paper, we applied it to the steering system only. Later we will apply it to the traction system and expand to the whole tire roller system.

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Hydraulic System Design and Vehicle Dynamic Modeling for the Development of a Tire Roller

  • Kim, Sang-Gyum;Kim, Jung-Ha;Lee, Woon-Sung
    • International Journal of Control, Automation, and Systems
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    • v.1 no.4
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    • pp.484-494
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    • 2003
  • In this paper, we describe a hydraulic system design and vehicle dynamic modeling for development of tire roller traction, an essential aspect in the system analysis of tire rollers. Generally, tire rollers are one of the most useful types of machines employed in road construction, technically applied to many construction fields. We also conceptualize a new hydraulic and driving system as well as define the motion equations for dynamic and hydraulic analysis. First, we design the hydraulic circuit of the steering control and driving machine system, which can be employed to advance the performance of the lateral control, creating a prototype of construction equipment. Second, we formulate the hydraulic steering system model and hydraulic driving system model through tire roller system development technology. Finally, we validate the acquired performance results in actual tire roller equipment using the data acquisition system. These results may perhaps facilitate the establishment of priorities and design strategies for incremental introduction of tire roller technology into the vehicle and construction field.

Lossless Inductor Snubber-Assisted ZCS-PFM High Frequency Series Resonant Inverter for Eddy Current-Heated Roller

  • Feng Y. L.;Ishitobi M.;Okuno A.;Nakaoka M.;Lee H. W.
    • Proceedings of the KIPE Conference
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    • 2001.10a
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    • pp.304-308
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    • 2001
  • This paper presents a novel prototype of ZCS-PFM high frequency series resonant inverter using IGBT power module for electromagnetic induction eddy current-heated roller in copy and printing machines. The operating principle and unique features of this voltage source half bridge inverter with two additional soft commutation inductor snubber are presented including the transformer modeling of induction heated rolling drum. This soft switching inverter can achieve stable zero current soft commutation under a discontinuous and continuous resonant load current for a widely specified power regulation processing. The experimental results and computer-aided analysis of this inverter are discussed from a practical point of view.

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Study of the Anisotropy of the Roller Compacted Concrete (RCC) for Pavement

  • Zdiri, Mustapha;Abriak, Nor-edine;Ouezdou, Mongi Ben;Neji, Jamel
    • International Journal of Concrete Structures and Materials
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    • v.4 no.1
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    • pp.45-49
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    • 2010
  • The roller compacted concrete (RCC) is supposed to be isotropic, whereas the compaction of this material, which is achieved using the same machines used for the soil, appears only unidirectional, making the RCC an anisotropic material. In this experimental work, the influence of the phenomenon of compaction on the isotropy of the RCC is studied. This study was carried out through an evaluation of the compressive strengths and ultrasonic tests which were used for measurements of the elastic modulus and the dynamic Poisson's ratio of the RCC as well as a qualitative judgement of the RCC aspect at the hardened state. The results of this work proved the anisotropy of the RCC and they showed the sensitivity of the mechanical strengths and the elastic modulus to the compaction direction.

Novel ZCS-PFM Series Resonant High Frequency Inverter for Electromagnetic Induction Eddy Current-Heated Roller

  • Mun, Sang-Pil;Kang, Shin-Chul;Kim, Soo-Wook;Nakaoka, Mutsuo
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.22 no.7
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    • pp.28-36
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    • 2008
  • This paper presents a novel prototype of zero current switching pulse frequency modulation (ZCS-PFM )high frequency series resonant inverter using IGBT power module for electromagnetic induction eddy current heated roller in copy and printing machines. The operating principle and unique features of this voltage-fed half bridge inverter with two additional soft commutation inductor snubber are presented including the transformer modeling of induction heated rolling drum. This soft switching inverter can achieve stable zero current soft commutation under a discontinuous and continuous resonant load current for a widely specified power regulation processing. The experimental results and computer-aided analysis of this inverter are discussed from a practical point of view.

PDM ZCS Resonant High Frequency Inverter for Induction Heated Roller

  • Kang, Shin-Chul
    • Journal of information and communication convergence engineering
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    • v.6 no.3
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    • pp.301-304
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    • 2008
  • This paper presents a lossless inductor snubber-assisted series resonant high frequency inverter using the trench gate IGBTs for the electromagnetic induction eddy current-heated fixing roller in copy and printing machines in a new generation. This soft switching high-frequency inverter can completely achieve zero current soft switching (ZCS) commutation mode transitions and wide power regulation under its constant frequency pulse density modulation (PDM) scheme. Its transient and steady state operating principle is originally presented for a constant frequency PDM strategy under a ZCS operation, together with its output power regulation characteristics-based on the pulse density modulation. The effectiveness of this soft switching high-frequency inverter is confirmed for the fixing equipment with the induction-heated fixing roller.