• Title/Summary/Keyword: roll diameter

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Effect of Microstructure on the Properties of High Strength Hardened Cement Paste(I) (고강도 시멘트 경화체의 특성에 미치는 미세구조의 영향(I))

  • 김정환;최상흘;한기성
    • Journal of the Korean Ceramic Society
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    • v.27 no.7
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    • pp.861-868
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    • 1990
  • Investigation for the preparation of high strength hardened cement paste using ordinary portland cement, hydroxypropyl methyl cellulose(HPMC) with SiC powder was carried out. The cement paste was mixed with 0.1 of water cement ratio by twin roll mill and cured 60 days in humidity chamber. The hydration degree of cement paste cured with W/C=0.1 in 60 days was about 30% and most pores in the paste were found to be existed as gel pores of diameter less than 0.01㎛. The maximum flexural strength of hardened cement paste was about 960kg/㎠. When the SiC powder was added to the paste, the flexural strength was 1000∼1100kg/㎠ and the Young's modulus was 8∼9×105kg/㎠.

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A Study on Evaluation of an Automatic Tool Compensation System in CNC Machine Tool (CNC 공작기계에서의 자동공구 보정시스템의 평가에 관한 연구)

  • 정상화;신현성;김현욱
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2001.04a
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    • pp.371-375
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    • 2001
  • The tool wear that is developed by long-term machining in mold manufacturing with machining center makes a severe influence to the accuracy and the surface roughness. In this reason, tool-wear supervising system which has guaranteed high accuracy and high speed is needed to improve the measurement quality. Touching probe and touch sensor are widely used to measure the tool profile at on-machine measurement. In this paper, using the newly developed electric touch point measuring system, the Automatic Tool Compensation System is developed to correct the error of tool diameter resulted from the wear, and the operating method of this system is also provided.

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Development of an Automatic Tool Compensation System for M/C (머시닝센터용 자동공구보정시스템의 개발)

  • 정상화;신현성;김현욱
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.10 no.4
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    • pp.48-54
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    • 2001
  • The tool wear that is developed by long-term machining in mold manufacturing with machining center makes a severe influence to the accuracy and the surface roughness. in this reason, tool-wear supervising system which has guaranteed high accuracy and high speed is needed to improve the measurement quality. Touching probe and touch sensor are widely used to measure the tool profile at on-machine measurement. In this paper, using the newly developed electric touch point measuring system, the Automatic Tool Compensation System is developed to correct the error of tool diameter resulted from the wear, and the operating method of this system is also provided.

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A Study on Measurement for Endmill Dia. using Electric Contact Method (공구마모보정을 위한 전기접점식 자동공구 보정시스템 개발)

  • 정상화;신형성;나윤철
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2001.04a
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    • pp.445-449
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    • 2001
  • The tool wear that is developed by long-term machining in mold manufacturing with machining center makes a severe influence to the accuracy and the surface roughness. In this reason, tool-wear supervising system which has guaranteed high accuracy and high speed is needed to improve the measurement quality. Touching probe and touch sensor are widely used to measure the tool profile at on-machine measurement. In this paper, using the newly developed electric touch point measuring system, the Automatic Tool Compensation System is developed to correct the error of tool diameter resulted from the wear, and the operating method of this system is also provided.

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Development of Rolling Speed Set-up Model for the Travelling Stability in Hot Strip Finishing Mill (열간사상압연 통판안정성 개선을 위한 속도설정모델 개발)

  • 문영훈;김영환
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1999.08a
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    • pp.47-56
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    • 1999
  • New rolling speed prediction model has been developed for the precise presetting rolling speed of each finishing mill stand in the tandem hot strip mill. Those factors such as neutral point, work roll diameter, rolling torque, friction coefficient, bite angle and the thickness at each side of entry and deliver of the rolls were taken into account. To consider width effect on forward slip, calibration factors obtained from rolling torque has been added to new prediction model and refining method has also been developed to reduce the speed unbalance between adjacent stands. The application of the new model showed a good agreement in rolling speeds between the predictions and the actual measurements, and the standard deviation of prediction error has also been significantly reduced.

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Formation of Fine Pitch Solder Bumps on Polytetrafluoroethylene Printed Circuit Board using Dry Film Photoresist (Dry Film Photoresist를 이용한 테프론 PCB 위 미세 피치 솔더 범프 형성)

  • Lee Jeong Seop;Ju Geon Mo;Jeon Deok Yeong
    • Proceedings of the International Microelectronics And Packaging Society Conference
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    • 2003.11a
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    • pp.169-173
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    • 2003
  • We demonstrated the applicability of dry film photoresist (DFR) in photolithography process for fine pitch solder bumping on the polytetrafluoroethylene (PTFE/Teflon) printed circuit board (PCB). The copper lines were formed with $100\;{\mu}m$ width and $18\;{\mu}m$ thickness on the PTFE test board, and varying the gaps between two copper lines in a range of $100-200\;{\mu}m$. The DFRs of $15\;{\mu}m$ thickness were laminated by hot roll laminator, by varying laminating temperature from $100^{\circ}C\;to\;150^{\circ}C$ and laminating speed. We found the optimum process of DFR lamination on PTFE PCB and accomplished the formation of indium solder bumps. The optimum lamination condition was temperature of $150^{\circ}C$ and speed of about 0.63 cm/s. And the smallest size of indium solder bump was diameter of $50\;{\mu}m$ with pitch of $100\;{\mu}m$.

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High Speed/Accuracy Tension Control for Continuous Processing Line of Steel Plant (제철 냉연 라인 연속 공정 시스템의 고속.고정도 장력 제어)

  • Park, Il-Young;Lee, Jeong-Uk;Kim, Young-Gyun;Choi, Chang-Ho;Kim, Gun-Young;Lee, Chang-Hwan
    • Proceedings of the KIEE Conference
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    • 1998.07f
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    • pp.1996-1998
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    • 1998
  • This paper deals with the tension control of continuous processing line for steel plant. In order to improve the tension control performance, tension control is included in POR. FF compensation is applied to get the same speed characteristics during acceleration and deceleration period. In simulation roll diameter variation and inertia variation are considered. It becomes clear that the proposed tension control system has high accuracy performance.

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Micro Patterning of Roll using Fast Tool Servo System (FTS시스템을 이용한 룰외 미세 패턴 가공)

  • Lu, Hong;Choi, Soo-Chang;Lee, Sang-Min;Park, Chun-Hong;Lee, Deug-Woo
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.10 no.6
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    • pp.22-26
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    • 2011
  • The application of fast tool servo (FTS) for diamond turning has been investigated extensively. This paper focuses on the fabrication of the sinusoidal microstructure on a roller, which generated by a piezoelectric-assisted FTS. The influence of the machining parameters on the microstructure configuration was investigated. The experiment results point out that the configuration of the machined microstructure depends mainly on the spindle speed, the diameter of roller and the driving frequency of FTS. The calculation method of the microstructure dimension was reported. The turning test results show that the diamond tool can be moved up to 1kHz without any reinjected vibration in the machining and the peak-to-valley amplitude of the machined sinusoidal microstructure is about 12<${\mu}m$

Analysis of Deformation and Residual Curvature of Steel Sheets in Strip Process Lines (박강판 제조공정에서의 소재 굽힘변형과 잔류만곡 발생 해석)

  • 박기철;전영우;정기조
    • Transactions of Materials Processing
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    • v.6 no.2
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    • pp.118-135
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    • 1997
  • In order to analyze the deformation and residual curvature of steel sheets in the strip processing lines, a program for calculating curvature and work hardening of sheet was developed. Strip deformation caused by repeated bending under tension in the process lines was analyzed on the basis of the incremental-plasticity theory with the mixed hardenting model for the purpose of predicting the strip shape and the yield stress change. The developed calculation program was applied to predict curl and gutter of sheets within a 10% difference. The yield stress increment was also predicted with the similar accuracy. Application of the model to tension legvelling process showed that gutter could be controlled by intermesh and elongation. The yield stress increment in the electro-galvanizing line calculated by the developed program was found to be dependent on the yield strength, the applied tension and the diameter of the smallest roll.

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Evaluation of Forming Performance of TMC Steel Pipes & Tubes for Building Structure (건축구조용 TMC 강관의 가공성능 평가)

  • Im, Sung Woo;Kim, Jong Seong;Chang, In Hwa
    • Journal of Korean Society of Steel Construction
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    • v.16 no.1 s.68
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    • pp.43-49
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    • 2004
  • With building structures becoming higher and having longer spans, new structural steel with better strength, thicker plate, and performance may be required rather than conventional structural steel. TMC steel is widely used in building structures largely due to its excellent seismic performance, superior weldability, and design strength that is not affected by plate thickness. To make use of TMC steel in pipe structures with large diameter and heavy wall, however, the this study, the degradation of material properties in submerged are welded SM520TMC steel pipes and tubes was evaluated using variable fabrication process and material change. Degradation test results showed that the yield and ultimate strength increased and elongation decreased regardless of the mode of fabrication, i.e., through roll bending or press forming, or steel used, i.e., domestic SM520TMC steel or SM520TMC steel from Japan.