• Title/Summary/Keyword: resistance monitoring

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Intepretation of Faradaic Impedance for Corrosion Monitoring

  • Itagaki, M.;Taya, A.;Imamura, M.;Saruwatari, R.;Watanabe, K.
    • Corrosion Science and Technology
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    • v.3 no.1
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    • pp.1-5
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    • 2004
  • A polarization resistance is generally used to estimate the corrosion rate in the corrosion monitoring by an electrochemical impedance method. When the Faradaic impedance has a time constant due to the reaction intermediate, the electrochemical impedance describes more than one loop on the complex plane. For example, the electrochemical impedance of iron in acidic solution shows capacitive and inductive loops on the complex plane. In this case, the charge transfer resistance and the polarization resistance are determined at middle and low frequency ranges, respectively. Which should be selected for corrosion resistance in corrosion monitoring, the charge transfer resistance or the polarization resistance'? In the present paper, the above-mentioned question is examined theoretically and experimentally.

A Study of Remote Welding Quanlity Monitoring System using TCP/IP in Resistance Spot Welding (TCP/IP 기반의 원격 저항 점 용접 품질 모니터링 시스템에 관한 연구)

  • 최윤석;이세헌
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2001.04a
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    • pp.320-323
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    • 2001
  • Nowadays, computer network has been rapidly developed. And we have made efforts to use it in wide field. So we can exchange data without spacial restriction using internet. If we develop monitoring system using internet, we have the effect of reducing time and space. Therefore, in this paper, we developed TCP/IP network and client/server system. And We applied them to resistance spot welding quality monitoring system.

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Dynamic Resistance Monitoring in Primary Circuit during Resistatnce Spot Welding (저항 점용접의 1차 회로 동저항 모니처링에 관한 연구)

  • 조용준;황정복;신현일;배경민;권태용;이세헌
    • Proceedings of the KWS Conference
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    • 1998.10a
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    • pp.129-132
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    • 1998
  • The dynamic resistance monitoring in primary circuit or T/C is one of the important issues in that in-process and real time quality assurance of resistance spot weld is needed to increase the product reliability. It is well known that tile dynamic resistance curve gives us very useful information about nugget growth and weldability. In the present paper, a new dynamic resistance detecting method is presented as a practical manner of weld quality assurance using instantaneous current and voltage measured by primary circuit. Primary dynamic resistance patterns are basically similar to those of the secondary, but there is evident advantage such as no extra devices are needed to obtain the quality assurance index and eventually feedback control will be possible caused by T/C based monitoring system.

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Development of ELID Monitoring System and its Application to ELID Grinding of Structural Ceramics (ELID 연삭 모니터링 시스템의 개발과 구조 세라믹스 적용 사례)

  • Kwak, Tae-Soo;Kim, Gyung-Nyun;Kwak, Ihn-Sil
    • Journal of the Korean Society for Precision Engineering
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    • v.30 no.12
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    • pp.1245-1251
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    • 2013
  • This study has focused on development of ELID monitoring system and its application to ELID grinding of structural ceramics. ELID monitoring system was consisted of grinding equipment, ELID power supply, grinding wheel, electrode and monitoring program. It can give a real time data to check spindle grinding resistance, wheel revolution, dressing current and voltage in ELID grinding process. The performance of developed system was evaluated by applying to grinding of structural ceramics, silicon carbide and alumina. As the results of experiments, monitored data for spindle resistance and ELID dressing current was useful to check steady-state ELID grinding process. From the comparison of spindle resistance between ELID grinding and conventional grinding process according to change of depth of cut, it could be confirmed that the spindle resistance in ELID grinding was lower than conventional grinding process.

Evaluation of Fracture Detection Function for the Concrete by Self-Diagnosis CPGFRP (자기진단 CPGFRP의 파괴예측기능 평가를 위한 콘크리트 적용실험)

  • Choi, Hyun-Soo;Park, Jin-Sub;Jnng, Min-Soo;Kang, Byeung-Hee
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2003.11a
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    • pp.27-31
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    • 2003
  • To maintain serviceability of concrete structure more than proper it is necessary not only predict service life through periodical monitor but also need monitoring system to recognize optimal time and method for repair. Recently, CPGFRP, replacing some GFRP with CF, is developed and used for monitoring concrete fraction. But dramatic resistance change of CPGFRP is showed below 0.5% strain and it is not small strain in terms of monitoring micro crack in concrete. In other word, monitoring with CF is not suitable in low stress hut hight stress. In this study, we accessed applicable possibility and reliability of CPGFRP composite as monitoring sense that is proved very sensitive to stress through domestic and oversea previous study. CPGFRP composite plays a role in specimen like steel and increases flexural strength. CPGFRP composite shows resistance increasement in micro crack. In particular, CPUFRP is more sensitive than strangage in low stress. Resistance change ratio curve is very similar to strain curve so sensitivity and reliability is very excellent to monitor concrete fracture.

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Evaluation of Fracture Detection Function for the Concrete by Self-Diagnosis CPGFRP (자기진단 CPGFRP의 파괴예측기능 평가를 위한 콘크리트 적용실험)

  • 최현수;박진섭;정민수;강병희
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2003.05a
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    • pp.27-31
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    • 2003
  • To maintain serviceability of concrete structure more than proper it is necessary not only predict service life through periodical monitor but also need monitoring system to recognize optimal time and method for repair. Recently, CPGFRP, replacing some GFRP with CF, is developed and used for monitoring concrete fraction. But dramatic resistance change of CPGFRP is showed below 0.5% strain and it is not small strain in terms of monitoring micro crack in concrete. In other word, monitoring with CF is not suitable in low stress but hight stress. In this study, we accessed applicable possibility and reliability of CPGFRP composite as monitoring sense that is proved very sensitive to stress through domestic and oversea previous study. CPGFRP composite plays a role in specimen like steel and increases flexural strength. CPGFRP composite shows resistance increasement in micro crack. In particular, CPGFRP is more sensitive than strangage in low stress. Resistance change ratio curve is very similar to strain curve so sensitivity and reliability is very excellent to monitor concrete fracture.

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A Study on Large Area Roll Projection Welding for Metallic Sandwich Plate : Part 1 - Process Monitoring (금속 샌드위치 판재 대면적 롤 프로젝션 용접에 관한 연구 : Part 1 - 공정 모니터링)

  • Ahn, Jun-Su;Kim, Jong-Hwa;Na, Suck-Joo;Lim, Ji-Ho
    • Journal of Welding and Joining
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    • v.27 no.3
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    • pp.85-91
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    • 2009
  • A roll projection welding machine is introduced to fabricate metallic sandwich plate consisting of a structured inner sheet with projection-like shape and a pair of skin sheets. To fabricate the metallic sandwich plate of consistent and good quality, two process monitoring methods are introduced; dynamic resistance monitoring and skin sheet temperature monitoring. Dynamic resistance monitoring has no time delay but gives only averaged value over plate width. Skin sheet temperature monitoring has certain amount of time delay but is good for predicting weld quality of specified position. By the two complementary monitoring methods, the characteristics of the new welding process is successfully understood.

A Study on the Quality Estimation of Resistance Spot Welding Using Hidden Markov Model (은닉 마르코프 모델을 이용한 저항 점용접 품질 추정에 관한 연구)

  • 김경일;최재성
    • Journal of Welding and Joining
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    • v.20 no.6
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    • pp.45-45
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    • 2002
  • This study is a middle report on the development of intelligent spot welding monitoring technology applicable to the production line. An intelligent algorithm has been developed to predict the quality of welding in real time. We examined whether it is effective or not through the In-Line and the Off-Line tests. The purpose of the present study is to provide a reliable solution which can prevent welding defects in production site. In this study, the process variables, which were monitored in the primary circuit of the welding, are used to estimate the weld quality by Hidden Markov Model(HMM). The primary dynamic resistance patterns are recognized and the quality is estimated in probability method during the welding. We expect that the algorithm proposed in the present study is feasible to the applied in the production sites for the purpose of in-process real time quality monitoring of spot welding.

A Study on the Quality Estimation of Resistance Spot Welding Using Hidden Markov Model (은닉 마르코프 모델을 이용한 저항 점용접 품질 추정에 관한 연구)

  • 김경일;최재성
    • Journal of Welding and Joining
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    • v.20 no.6
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    • pp.769-775
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    • 2002
  • This study is a middle report on the development of intelligent spot welding monitoring technology applicable to the production line. An intelligent algorithm has been developed to predict the quality of welding in real time. We examined whether it is effective or not through the In-Line and the Off-Line tests. The purpose of the present study is to provide a reliable solution which can prevent welding defects in production site. In this study, the process variables, which were monitored in the primary circuit of the welding, are used to estimate the weld quality by Hidden Markov Model(HMM). The primary dynamic resistance patterns are recognized and the quality is estimated in probability method during the welding. We expect that the algorithm proposed in the present study is feasible to the applied in the production sites for the purpose of in-process real time quality monitoring of spot welding.

Damage Monitoring of CP-GFRP/GFRP Composites by Measuring Electrical Resistance

  • Shin, Soon-Gi;Kwon, Yong-Jung
    • Korean Journal of Materials Research
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    • v.20 no.3
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    • pp.148-154
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    • 2010
  • It is necessary to develop new methods to prevent catastrophic failure of structural material in order to avoid accidents and conserve natural and energy resources. Design of intelligent materials with a self-diagnosing function to prevent fatal fracture of structural materials was achieved by smart composites consisting of carbon fiber tows or carbon powders with a small value of ultimate elongation and glass fiber tows with a large value of ultimate elongation. The changes in electrical resistance of CF-GFRP/GFRP (carbon fiber and glass fiber-reinforced plastics/glass fiber-reinforced plastics) composites increased abruptly with increasing strain, and a tremendous change was seen at the transition point where carbon fiber tows were broken. Therefore, the composites were not to monitor damage from the early stage. On the other hand, the change in electrical resistance of CP-GFRP/GFRP (carbon powder dispersed in glass fiber-reinforced plastics/glass fiber-reinforced plastics) composites increased almost linearly in proportion to strain. CP-GFRP/GFRP composites are superior to CF-GFRP/GFRP composites in terms of their capability to monitor damage by measuring change in electrical resistance from the early stage of damage. However, the former was inferior to the latter as an application because of the difficulties of mass production and high cost. A method based on monitoring damage by measuring changes in the electrical resistance of structural materials is promising for improved reliability of the material.