• 제목/요약/키워드: residual state

검색결과 636건 처리시간 0.032초

용접 구조물의 사용중 적합성 평가를 위한 잔류응력 해석절차 개발 (Development of Residual Stress Analysis Procedure for Fitness-For-Service Assessment of Welded Structure)

  • 김종성;진태은
    • 대한기계학회논문집A
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    • 제27권5호
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    • pp.713-723
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    • 2003
  • In this study, a state of art review of existing residual stress analysis techniques and representative solutions is presented in order to develope the residual stress analysis procedure for fitness-for-service (FFS) assessment of welded structure. Critical issues associated with existing residual stress solutions and their treatments in performing FFS are discussed. It should be recognized that detailed residual stress evolution is an extremely complicated phenomenon that typically involves material-specific ther-momechanical/metallurgical response, welding process physics, and structural interactions within a component being welded. As a result, computational procedures can vary significantly from highly complicated numerical techniques intended only to elucidate a small part of the process physics to cost-effective procedures that are deemed adequate for capturing some of the important features in a final residual stress distribution. Residual stress analysis procedure for FFS purposes belongs to the latter category. With this in mind, both residual stress analysis techniques and their adequacy for FFS are assessed based on both literature data and analyses performed in this investigation.

Investigation on effect of neutron irradiation on welding residual stresses in core shroud of pressurized water reactor

  • Jong-Sung Kim;Young-Chan Kim;Wan Yoo
    • Nuclear Engineering and Technology
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    • 제55권1호
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    • pp.80-99
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    • 2023
  • This paper presents the results of investigating the change in welding residual stresses of the core shroud, which is one of subcomponents in reactor vessel internals, performing finite element analysis. First, the welding residual stresses of the core shroud were calculated by applying the heat conduction based lumped pass technique and finite element elastic-plastic stress analysis. Second, the temperature distribution of the core shroud during the normal operation was calculated by performing finite element temperature analysis considering gamma heating. Third, through the finite element viscoelastic-plastic stress analysis using the calculated temperature distribution and setting the calculated residual stresses as the initial stress state, the variation of the welding residual stresses was derived according to repeating the normal operation. In the viscoelastic-plastic stress analysis, the effects of neutron irradiation on mechanical properties during the cyclic normal operations were considered by using the previously developed user subroutines for the irradiation agings such as irradiation hardening/embrittlement, irradiation-induced creep, and void swelling. Finally, the effect of neutron irradiation on the welding residual stresses was analysed for each irradiation aging. As a result, it is found that as the normal operation is repeated, the welding residual stresses decrease and show insignificant magnitudes after the 10th refueling cycle. In addition, the irradiation-induced creep/void swelling has significant mitigation effect on the residual stresses whereas the irradiation hardening/embrittlement has no effect on those.

Fatigue performance assessment of welded joints using the infrared thermography

  • Fan, J.L.;Guo, X.L.;Wu, C.W.
    • Structural Engineering and Mechanics
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    • 제44권4호
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    • pp.417-429
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    • 2012
  • Taking the superficial temperature increment as the major fatigue damage indicator, the infrared thermography was used to predict fatigue parameters (fatigue strength and S-N curve) of welded joints subjected to fatigue loading with a high mean stress, showing good predictions. The fatigue damage status, related to safety evaluation, was tightly correlated with the temperature field evolution of the hot-spot zone on the specimen surface. An energetic damage model, based on the energy accumulation, was developed to evaluate the residual fatigue life of the welded specimens undergoing cyclic loading, and a good agreement was presented. It is concluded that the infrared thermography can not only well predict the fatigue behavior of welded joints, but also can play an important role in health detection of structures subjected to mechanical loading.

아크지속시간 측정을 통한 나선형 VI 전극의 전극배치에 따른 아크제어 성능비교 (Comparison of Arc Control Ability as a Function of Configuration of Spiral Type VI Contacts by Measuring Arcing Time)

  • 김병철;박홍태;오일성;임기조
    • 한국전기전자재료학회논문지
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    • 제22권2호
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    • pp.184-190
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    • 2009
  • One of the purposes of arc control is to change its state to the diffuse state before current zero as soon as possible. This can provide optimal conditions for full extinction of arc by minimizing the quantity of residual plasma between contacts near current zero. TRV(transient recovery voltage) occurs at current zero at the same time with current interruption. If there is substantial residual plasma near current zero it can cause 'post arc current' by the interaction of its conductance with TRV. In this paper, arc control ability as a function of configuration of spiral type VI contacts was compared on the criteria of the time taken for arc to reach to the diffuse state.

Feasibility of Recycling Residual Solid from Hydrothermal Treatment of Excess Sludge

  • Kim, Kyoung-Rean;Fujie, Koichi;Fujisawa, Toshiharu
    • Environmental Engineering Research
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    • 제13권3호
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    • pp.112-118
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    • 2008
  • Residual solid in excess sludge treated by hydrothermal reaction was investigated as raw material for its recycling. Treated excess sludge and residual solid were also focused on their content change during hydrothermal reaction. Two kinds of excess sludge, obtained from a local food factory and a municipal wastewater treatment process, were tested under various conditions. Following hydrothermal reaction, depending on the reaction conditions, biodegradable substrates in treated excess sludge appeared to increase. The separated residual solid was a composite composed of organic and inorganic materials. The proportion of carbon varied from 34.0 to 41.6% depending on reaction conditions. Although 1.89% of hazardous materials were detected, SiO2 (Quartz) was a predominant constituent of the residual solid. X-ray diffraction (XRD) experiments revealed that the residual solid was of a partially amorphous state, suggesting that the residual solids could be easily converted to stable and non harmful substances through a stabilization process. Thus, this technology could be successfully used to control excess sludge and its reuse.

경화공정을 고려한 LED 패키징 실리콘의 잔류음력에 대한 수치해석적 고찰 (A numerical study on the residual stress in LED encapsulment silicone considering cure process)

  • 송민재;김권희;강정진;김흥규
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2009년도 추계학술대회 논문집
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    • pp.323-327
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    • 2009
  • Silicone is recently used for LED chip encapsulment due to its good thermal stability and optical transmittance. In order to predict residual stress which causes optical briefringence and mechanical warpage of silicone, finite element analysis was conducted for both curing and cooling process during silicone molding. For analysis of curing process, a cure kinetics model was derived based on the differential scanning calorimetry(DSC) test and applied to the material properties for finite element analysis. Finite element simulation result showed that the curing as well as the cooling process should be designed carefully so as to reduce the residual stress although the cooling process plays the bigger role than curing process in determining the final residual stress state.

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천공법에 의한 잔유응력 측정방법의 개선에 관한 연구 (A study on the modified hole-drilling method for determining residual stresses)

  • 왕지석;김동철
    • Journal of Advanced Marine Engineering and Technology
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    • 제7권2호
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    • pp.29-35
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    • 1983
  • In general, for measuring residual stresses in plane stress state, two principal stresses {\sigma}_1 , {\sigma}_2$ and their directions .theta., should be determined. Naturally, for deciding three unknowns ${\sigma}_1, {\sigma}_2, ${\theta}$-three informations are necessary and therefore three strain gages are required for determining residual stresses at one point. In this paper, we tried to measure the residual stresses of one point with only two strain gages by drilling twice the hole of different diameters at the point and by detecting relaxation strains for each hole-drilling. We present also the formulas for determining the residual stresses from relaxation strains detected by strain gages in each hole-drilling. We carried out experiment, determining principal stresses and their directions of specimens applied specified uniform stress, and compared experimental results with the values calculated by formulas presented in this paper. The values calculated by formulas presented in this paper are always a little greater than the experimental results.

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강성회전체의 평형특성 요구조건 - 허용 잔류불평형량의 결정 (ISO 1940-1) (ISO/TC/108/SCl 1940-1(Mechanical vibration - Balance quality requirements of rigid rotors- Determination of permissible residual unbalance))

  • 최상규;전오성
    • 한국소음진동공학회:학술대회논문집
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    • 한국소음진동공학회 2002년도 춘계학술대회논문집
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    • pp.889-898
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    • 2002
  • This part of ISO 1940 gives recommendations for determining unbalance and for specifying related quality requirements of rigid rotors; it specifies a) a representation of unbalance in one or two planes; b) methods for determining permissible residual unbalance; c) methods for allocating it to the correction planes; d) methods for identifying he residual unbalance state of a rotor by measurement; e) a summary of errors associated with the residual unbalance identification. This part of ISO 1940 is also intended to facilitate the relations between manufacturer and user of machines. Detailed consideration of errors associated with the determination of residual unbalance is covered in the 2nd part of ISO 1940 (ISO 1940-2 will deal with these errors).

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경화 및 냉각을 거친 LED 패키징 실리콘의 잔류응력에 대한 수치해석적 고찰 (A numerical study on the residual stress in LED encapsulment silicone after curing and cooling)

  • 송민재;김권희;강정진;김흥규
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2009년도 춘계학술대회 논문집
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    • pp.425-428
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    • 2009
  • Silicone is recently used for LED chip encapsulment due to its good thermal stability and optical transmittance. To mold a solid-state silicone encapsulment, curing by mixing at elevated temperatures followed by cooling is necessary. As the silicone molding process is involved in healing and subsequent cooling, the thermal residual stress, which causes mechanical warpage or optical birefringence in the final silicone encapsulment, may be induced if there are non-uniformities in cured silicone material properties or encapsulment shape design. The prediction of residual stress is necessary to design a high-quality silicone molding process. Therefore, in the present paper, a numerical parametric study was attempted to evaluate the heating and cooling effects on the thermal residual stress induced in the cured silicone.

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열탄소성 해석에 의한 원주용접 원통관의 잔류응력 예측과 그 영향에 대한 연구 (The Studies on the Prediction of Residual Stresses by Thermal Elasto-Plastic Analysis and its Effect for Circumferential Welded Cylinder)

  • 류기열;엄동석
    • Journal of Welding and Joining
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    • 제15권5호
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    • pp.115-123
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    • 1997
  • The buckling strength, fatigue strength, stress corrosion cracking are considerably effected on one of initial imperfections, the residual stresses produced by a circumferential weld between axisymmetric cylinders. Therefore, we study the residual stresses, plastic strain and temperature distribution with using thermal elasto-plastic analysis which are generated by a circumferential weld between axisymmetric cylinders. It is investigated that welding residual stresses have an effect on the strength of cylinder for inner and outer shell under external pressure.

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