• Title/Summary/Keyword: residual series

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Defect Genesis and Fatigue Failure Behaviour of Bearing Metal in Manufacturing Processes (제조 공정에 따른 베어링메탈의 결함발생 및 피로파괴거동)

  • Kim, Min-Gun
    • Journal of Industrial Technology
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    • v.31 no.A
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    • pp.45-51
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    • 2011
  • A study has been made on defects which are formed in manufacturing processes of engine bearing and also on fatigue crack growth behavior in each step of bearing metal manufacturing. After the first step (sinter brass powder on steel plate ; Series A) many voids are made on brass surface and its size is decreased at the second step (rolling process of sintered plate ; Series B). After the third step (re-sintering step of brass powder and rolling ; Series C) the number of voids is decreased and its type shows line. The time of fatigue crack initiation and the growth rate of fatigue crack are in order of Series A, Series B, Series C. These reasons are that void fosters the crack initiation and growth, and residual stress made by rolling process affects on the crack growth rate in Series B, C. In forming and machining processes by use of final bearing metal, crack was observed at internal corner of flange and peeling off was observed at interface between steel and brass. Owing to the above crack and peeling off, it is considered that there is a possibility of fatigue fracture during the application time.

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Analysis of Stress-Strain of Weathered Residual Granite Soil with Variation of the Initial Water Content (초기함수비 변화에 의한 풍화잔류토의 응력-변형률 해석)

  • 김찬기
    • Magazine of the Korean Society of Agricultural Engineers
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    • v.41 no.2
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    • pp.80-91
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    • 1999
  • This paper presents the stress-strain , volumetric strain characteristics of the Pocheon weathered residual granite soil with variation of the initial water content under drained conditions. A series of consolidated drained triaxial compressiion tests and isotrpc compression tests with various initial water content on specimens were performed. All material parameters of Lade's double work hardening model were determined by using the results of tests. Most aspects of the soil behavior measured in the triaxial compression tests were reproduced with good accuracy by the constitutive model . Therefore double work hardening model has been shown to be applicable to weathered residual granite soil.

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Finite Element Analysis and Evaluation of a Three-dimensional Plate Theory (삼차원 판이론의 유한요소해석)

  • 조한욱
    • Computational Structural Engineering
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    • v.8 no.1
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    • pp.147-160
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    • 1995
  • Based on the weighted residual concept[4], a three-dimensional plate theory is derived using a Fourier series expansion of a dependent variable and a weighted residual approximation of the basic elasticity equations. The weighted residual equilibrium equations of the plate are expressed in terms of weighted displaced quantities, and the results are then interpreted by means of a potential energy functional. The potential energy expression is used to develop a finite element implementation. For illustrative purposes, the application of the theory to a strip plate is considered and two numerical examples of a cantilever and a simply-supported strip plate are studied.

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An Experiment Study on the Robust Input Shaping of Flexible Structures (유연구조물의 강인한 입력설계기법의 실험적 연구)

  • Bae, Jae-Sung;Hyun, Young-O;Kwak, Dongi-Gi;Park, Young-Guen;Hwang, Jai-Hyuk
    • Journal of the Korean Society for Aviation and Aeronautics
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    • v.14 no.4
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    • pp.31-37
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    • 2006
  • In this paper, an experimental study on the robust input shaping for control of the residual vibration of flexible structures has been investigated. Two approaches has been used for the robustness of input shaping: the first method is to increase the number of impulses, and the other includes an EI shaper using vector diagram. The input case designed by the application of the above methods has been applied to a control problem involving residual vibration of a rotating hub with two flexible appendages. It has been found by a series of experiments that the input shaper designed in this paper works well for the residual vibration control of the flexible structure.

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Fatigue experiment of stud welded on steel plate for a new bridge deck system

  • Ahn, Jin-Hee;Kim, Sang-Hyo;Jeong, Youn-Ju
    • Steel and Composite Structures
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    • v.7 no.5
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    • pp.391-404
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    • 2007
  • This paper presents push-out tests of stud shear connectors to examine their fatigue behavior for developing a new composite bridge deck system. The fifteen push-out specimens of D16 mm stud welded on 9 mm steel plate were fabricated according to Eurocode-4, and a series of fatigue endurance test and residual strength test were performed. Additionally, the stiffness and strength variations by cyclic loading were compared. The push-out test, when the stiffness reduction ratio of the specimens was 0.95 under cyclic load, resulted in the failure of the studs. The stiffness variation of the push-out specimens additionally showed that the application of cyclic loads reduced the residual strength. The fatigue strength of the shear connectors were compared with the design values specified in the Eurocode-4, ASSHTO LRFD and JSSC codes. The comparison result showed that the fatigue endurance of the specimens satisfies the design values of these codes.

A Study of Fatigue Strength Improvement for Cr-Mo Steel in Long Term service (장기간 사용한 Cr-Mo강의 피로강도향상 방법에 관한 연구)

  • 진영준
    • Journal of the Korean Society of Safety
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    • v.16 no.2
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    • pp.27-35
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    • 2001
  • For the purpose of healing the degradation part, $CO_2$ laser beam was irradiated with different irradiation condition (porer, diameter, velocity and beam type) to find out optimum irradiation condition. The test series of hardness, residual stress measurement, and fatigue were carried out after the irradiation. Experimental results show that micro-hardness values on the surface of the irradiated specimens m approximately 2.5 times higher than those of un-irradiated ones. Fatigue tests show that the fatigue life was improved by the compressive residual stress after laser beam irradiation. However, some specimens with different conditions show the shorter fatigue life. It means that laser beam irradiation with optimum irradiation condition and optimum absorb energy, Q can improve the fatigue strength.

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A Numerical Study of the Residual Hydrogen Concentration in the Weld Metal (용접금속 잔류수소농도의 수치해석 연구)

  • Yoo, Jinsun;Ha, Yunsok;S.R., Rajesh
    • Journal of Welding and Joining
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    • v.34 no.6
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    • pp.42-46
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    • 2016
  • Hydrogen assisted cracking (HAC) is one of the most complicated problem in welding. Huge amount of studies have been done for decades. Based on them, various standards have been established to avoid HAC. But it is still a chronic problem in industrial field. It is well known that the main causes of the hydrogen crack are residual stress, crack susceptible micro structures and a certain critical level of hydrogen concentration. Even though the exact generating mechanism is unclear till today, it has been reported that the hydrogen level in the weld metal should be managed less than a certain amount to prevent it. Matsuda studied that the residual hydrogen level in the weld metal can be varied even if the initial hydrogen content is same. It is also insisted in this report that the residual hydrogen concentration is in stronger correlation with hydrogen crack than the initial hydrogen content. But, in practical point of view, the residual hydrogen is still hard to consider because measuring hydrogen level is time and cost consuming process. In this regard, numerical analysis is the only solution for considering the residual hydrogen content. Meanwhile, Takahashi showed the possibility of predicting the residual hydrogen by a rigorous FE analysis. But, few commercial software suitable for solving the weld metal hydrogen has been reported yet. In this study, two dimensional thermal - hydrogen coupled analysis was developed by using the commercial FE software MARC. Since the governing equation of the hydrogen diffusion is similar to the heat transfer, it is shown that the heat transfer FE analysis in association with hydrogen diffusion property can be used for hydrogen diffusion analysis. A series of simulation was performed to verify the accuracy of the model. For BOP (Bead-On-Plate) and the multi-pass butt welding simulations, remaining hydrogen contents in the weld metal is well matched with measurements which are referred from Kim and Masamitsu.

A Study on Temperature Profile and Residual Stress in Pipeline Repair Welding Using Sleeve (슬리브덮개를 이용한 배관 보수용접시 온도분포와 잔류응력에 관한 연구)

  • 김영표;김형식;김우식;홍성호;방인완;오규환
    • Journal of Welding and Joining
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    • v.14 no.5
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    • pp.95-105
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    • 1996
  • Korea Gas Corporation has operated high pressure gas transmission line of about 600 kilometers and, therefore, a series of repair welding processes are required in order to cope with external defects such as dent, gouge, cracking usually due to mechanical attacks. Most of gas pipelines repair processes are performed after completely venting remaining gas. However, in some case, though it is very unusual, repairs require without venting gas. For instance, this case is that damaged pipeline is remedied with split sleeve by welding. In this paper, in an effort to confirm a safe application of the split sleeve welding, residual stress, strain and temperature distributions are evaluated by computer simulation and experiments. The results obtained are as follows : 1) Computer modelling is supposed to be reasonable because microstructure changes due to welding is simulated coincidently as compare to that of real condition. 2) The maximal temperature on inside surface of pipeline is 50$0^{\circ}C$ for the repair welding process. 3) The amount of residual stress is estimated as the stress corresponding to 0.8% strain. 4) The repair process employed is determined to be technically preferable because of its avoiding cracks and fractures in the course of welding.

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Probabilistic Approach for Fatigue Life of Composite Materials with Impact-Induced Damage (충격손상 복합재료의 피로수명에 대한 통계적 해석 연구)

  • Kang, Ki-Weon
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.11 no.9
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    • pp.3148-3154
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    • 2010
  • This paper presents the probabilistic analysis for fatigue life of Glass/Epoxy laminates with impact-induced damage. For this, a series of impact tests were perfomed on the Glass/Epoxy laminates using instrumented impact testing machine. Then, tensile and fatigue tests carried out so as to generate post-impact residual strength and fatigue life. Two Parameter Weibull distribution was used to fit the residual strength and fatigue life data of Glass/Epoxy composite laminates. The residual strength was affected by impact energy and their variance decreased with increasing of impact energy. The fatigue life of impacted laminates was greatly reduced by impact energy and this trend depended on applied stress amplitude. Additionally, the variation of fatigue life was gradually decreased with the applied stress amplitude.

A Study of Strength of Damaged Ship Structures Using Damage Simulator (Damage simulator를 이용한 선박의 손상강도에 관한 연구)

  • Han, Dae-Suk;Cho, Dae-Seung;Kim, Jin-Hyung;Lee, Tak-Kee;Rim, Chae-Whan;Lee, Jae-Myung
    • Journal of the Society of Naval Architects of Korea
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    • v.44 no.4
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    • pp.439-444
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    • 2007
  • A damage analysis simulator, which is applicable for evaluating the residual strength of damaged ship, was developed in this paper. For this process, CDM (Continuum Damage Mechanics) approach has been implemented to the simulator by virtue of the numerical technique for evaluation of crack initiation and/or enlargement. A damage calculation program has been linked with a commercial finite element analysis code (NASTRAN) and a ultimate strength evaluation program (LSAP) in order to assess residual strength of damaged ship. As a results of series calculation for the frigate model, giving the quantitative structural damage to the ultimate strength evaluation, a residual strength with damage is predicted to be at least 70 percentage lower than the case of intact condition. It was found that the proposed technique can be used as a design support tool in the field of simulation based ship design.