• Title/Summary/Keyword: residual prediction

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Fatigue Design of Spot Welded Lap Joint Considered Residual Stress (잔류응력을 고려한 점용접이음재의 피로설계)

  • Son, Il-Seon;Bae, Dong-Ho;Hong, Jeong-Gyun;Lee, Beom-No
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.24 no.3 s.174
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    • pp.743-751
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    • 2000
  • Because welding residual stress is formidable result in electric resistance spot welding process, and it detrimentally affect to fatigue crack initiation and growth at nugget edge of spot welded la p joints, it should be considered in fatigue analysis. Thus, accurate prediction of residual stress is very important. In this study, nonlinear finite element analysis on welding residual stress generated in process of the spot welding was conducted, and their results were compared with experimental data measured by X-ray diffraction method. By using their results, the maximum principal stress considered welding residual stress at nugget edge of the spot welded lap joint subjected to tension-shear load was calculated by superposition method. And, the $\Delta$P- $N_f$ relations obtained through fatigue, tests on the IB-type spot welded lap joints was systematically rearranged with the maximum principal stress considered welding residual stress. From the results, it was found th2at fatigue strength of the IB-type spot welded lap joints could be systematically and more reasonably rearranged by the maximum principal stress($\sigma$1max-res considered welding residual stress at nugget edge of the spot welding point.

Numerical Analysis for Prediction of the Residual Gas Fraction, Volumetric Efficiency and Pumping Loss with Continuous Variable Valve Lift System in an SI Engine (가변밸브 작동기구를 적용한 가솔린 기관의 잔류가스분율, 체적효율, 펌핑손실 예측을 위한 해석적 연구)

  • Cho, Yong-Seok;Lee, Seang-Wock;Jang, Ik-Kyoo;Park, Jung-kwon;Yoon, Yu-Bin;Park, Young-Joon;Kim, Hyun-Chul;Na, Byung-Chul
    • Transactions of the Korean Society of Automotive Engineers
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    • v.18 no.2
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    • pp.7-13
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    • 2010
  • To satisfy the needs on fuel economy and engine performance, continuous variable valve lift systems are applying to engines. In the CVVL system, fuel economy can be improved by reducing pumping loss during the induction process, and engine performance can be also improved by controlling volumetric efficiency and the residual gas fraction. Because the residual gas fraction directly affects volumetric efficiency, engine performance, combustion efficiency and emissions in SI engines, controlling residual gas fraction is one of the important things in engine development process. This analysis investigates the residual gas fraction and volumetric efficiency with changes of intake valve lifts and intake valve timings. In this study, unsteady state solutions were solved during exhaust and induction processes. Results show variation of the residual gas fraction and volumetric efficiency by changing intake valve timing and lift. Decreasing intake valve lift leads to increase the residual gas fraction and to decrease volumetric efficiency.

Fatigue Reliability Analysis Model for GFRP Composite Structures (GFRP 복합구조의 피로신뢰성 해석모형에 관한 연구)

  • 조효남;신재철;이승재
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 1991.10a
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    • pp.29-32
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    • 1991
  • It is well known that the fatigue damage process in composite materials is very complicated due to complex failure mechanisms that comprise debounding, matrix cracking, delamination and fiber splitting of laminates. Therefore, the residual strength, instead of a single dominant crack length, is chosen to describe the criticality of the damage accumulated in the sublaminate. In this study, two models for residual strength degradation established by Yang-Liu and Tanimoto-Ishikawa that are capable of predicting the statistical distribution of both fatigue life and residual strength have been investigated and compared. Statistical methodologies for fatigue life prediction of composite materials have frequently been adopted. However, these are usually based on a simplified probabilistic approach considering only the variation of fatigue test data. The main object of this work is to propose a fatigue reliability analysis model which accounts for the effect of all sources of variation such as fabrication and workmanship, error in the fatigue model, load itself, etc. The proposed model is examined using the previous experimental data of GFRP and it is shown that it can be practically applied for fatigue problems in composite materials.

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Prediction of the Residual Stress for a Steel Plate after Roller Leveling - Part II : Integrated Model with Accelerated Cooling Model (롤러 레벨링 공정시 후판의 잔류응력 예측 - Part II : 가속냉각 모델을 통합한 모델)

  • Ye, H.S.;Hwang, S.M.
    • Transactions of Materials Processing
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    • v.22 no.1
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    • pp.11-16
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    • 2013
  • Despite its importance the control of roller leveling has primarily relied on the operator's experience and on operation tables. In order to effectively eliminate various shape defects, the optimal leveling condition for a specific mode of plate deformation needs to be determined as well as a careful evaluation as to whether or not the condition is still appropriate for other modes or not. A numerical model, which considers both computation efficiency and accuracy, has been developed. The variations of residual stress are studied according to the entry and the delivery intermeshes, respectively. The camber deformation decreases linearly as the entry intermesh increases. In contrast the curl deformation does not vary directly with the entry intermesh. Therefore, the optimum intermesh values need to be determined in order to simultaneously minimize both the camber and the curl deformation.

Basic Study of the Optimization of the Gain Parameters α, β and γ of a Tracking Module for ARPA system on Board High Dynamic Warships

  • Pan, Bao-Feng;Njonjo, Anne Wanjiru;Jeong, Tae-Gweon
    • Proceedings of the Korean Institute of Navigation and Port Research Conference
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    • 2016.05a
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    • pp.305-307
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    • 2016
  • The purpose of this paper is to determine the optimal values of the gain parameters used in the tracking module for a highly dynamic warship. The algorithm of the tracking module uses the ${\alpha}-{\beta}-{\gamma}$ filter to compute accurate estimates and update the state variables, that is, positions, velocity and acceleration. The filtering coefficients ${\alpha}$, ${\beta}$ and ${\gamma}$ are determined from set values of the damping parameter, ${\xi}$. Optimization is achieved by plotting a range of the damping parameter ${\xi}$ against the corresponding residual error and then selecting the best value of ${\xi}$ with the minimum residual error. Optimal values of the smoothing coefficients are subsequently computed from the selected damping parameter, ${\xi}$.

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Study on Prediction of Drill Breakage using Spindle and Z-axis Motor Currents (주축 및 Z축 모터전류를 이용한 드릴파손 예측에 관한 연구)

  • Kim, Hwa-Young;Ahn, Jung-Hwan
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.7
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    • pp.101-108
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    • 1999
  • A reliable and practical monitoring of drill breakage is a crucial technique in automatic machining system. In this study, a real-time monitoring system was developed to predict drill breakage using both spindle and z-axis motor current. Drill breakage is monitored by detecting the level of residual motor current which is obtained through the moving average filter algorithm. The residual exhibits a feature of sharp decrease just before drill breakage. Therefore, drill breakage can be predicted by detecting this characteristic of residual component. Z-axis motor current is better to predict the drill breakage than spindle motor current, because the former is faster in response than the latter when drill breakage is occurred. The evaluation experiments have shown that the developed monitoring system works very well.

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고주파 표면경화에 의한 피로강도 특성과 예측에 관한 연구

  • Song, Sam-Hong;Choi, Byoug-Ho
    • Journal of the Korean Society for Precision Engineering
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    • v.18 no.9
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    • pp.122-130
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    • 2001
  • Induction surface hardening is widely used to enhance local strength and hardness. However, most research is only to have a focus on fatigue life and fatigue behavior is not so much studied. So, in this study, Cr-Mo steel alloy(SCM440) was used to show the effect of residual stress and micro hole on the fatigue strength fur base metal and induction surface hardened specimen. In addition, the fatigue characteristic between surface hardened and fully hardened steel is somewhat different. It is caused by hardness distribution, residual stress and inclusions etc.. The modification of prediction equation of fatigue strength is proposed and predicted results show very good accuracy. A $textsc{k}$, which is calculated 1.46, is introduced to consider the effect of stationary crack with defect. A new method of modifying residual stress is proposed to examine the mean stress effect under fatigue loading.

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Prediction of Spring-in Deformation of Carbon Fiber Reinforced Composite by Thermal Residual Stress (복합재 성형후 열잔류응력에 의한 변형 연구)

  • Kim, Yong-Seung;Kim, Wie-Dae
    • Composites Research
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    • v.30 no.6
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    • pp.410-415
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    • 2017
  • This paper predicted deformation due to thermal residual stress in composites using finite element analysis. Temperature cycle, Model shape, Laminate angle, Stacking sequence, chemical shrinkage of resin, and thermal expansion are affect composite deformation. Compare the results of the analytical model with the actual model of the same shape. This paper suggests that the analytical results can be applied to actual Model.

Determination of Brinell Hardness through Instrumented Indentation Test without Observation of Residual Indent (계장화압입시험법을 이용한 비압흔관찰 브리넬 경도 평가)

  • Kim, Sung-Hoon;Choi, Yeol;Kwon, Dong-Il
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.28 no.5
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    • pp.578-585
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    • 2004
  • Hardness test is performed for determination of the other properties, such as strength, wear resistance and deformation resistance, as well as hardness itself. And it is performed for prediction of residual lifetime by analysis of hardness reduction or hardness ratio. However, hardness test has limitation that observation of residual indent is needed for determination of hardness value, and that is the reason for not to be widely used in industrial field. Therefore, in this study, we performed researches to obtain Brinell hardness value from quantitative numerical formula by analysing relationship between indentation depths from indentation load-depth curve and mechanical properties such as work hardening exponent, yield strength and elastic modulus.

Fast I Slice Encoding/Decoding Method in H.264/AVC (H.264/AVC에서 고속 I Slice 부호화/복호화 방법)

  • Oh, Hyung-Suk;Shin, Dong-In;Kim, Won-Ha
    • Journal of the Institute of Electronics Engineers of Korea CI
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    • v.46 no.2
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    • pp.1-9
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    • 2009
  • This paper develops a fast method performing intra prediction which only restores block boundary pixels without decoding all blocks in an I slice of H.264/AVC. To accomplish this, we develop a fast integer inverse DCT scheme that quickly decodes residual block boundary which can be consisted of references pixels. we add the restored block boundary pixels and appropriate calculated prediction pixels for each intra prediction mode and consist of needed reference pixels. The experiments showed that the proposed method produces the reliable performance with reducing the computational complexity, compared to conventional method when applied to H.264/AVC integer DCT.