• Title/Summary/Keyword: residual condition

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Leveling Condition in Cut-To-Length Lines to Produce Low Residual Stress Flat Plate from Hot Rolled Coils (잔류응력이 낮은 평탄한 판재 제조를 위한 열연 코일 교정 조건 도출)

  • Park K.C.;Kim H.J.;Kim K.S.
    • Transactions of Materials Processing
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    • v.15 no.4 s.85
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    • pp.311-318
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    • 2006
  • One of the most important quality problems in flat plate leveled from hot rolled coils in cut-to-Iength lines is bowing and cambering when they are cut in small width parts. It is verified analytically and experimentally that residual stress remained in plate is th ε source of the problem. In order to produce low residual stress flat plate from hot rolled coils, the proper conditions of leveling are studied and two things are implemented. One is proper plastic deformation area ratio to reduce residual stress within customer requirement by applying suitable plastic deformation and maintain leveling load within structural strength limit of leveler. The other is maintaining uniform plastic deformation along the width of the plate during leveling. Customer requirement for residual stress is met by applying above 70% of plastic deformation area ratio and uniform deformation along width of coil by adjusting back up rolls according to deformation analysis of work roll and back up roll assembly and leveling tests.

Minimizing of Residual Aluminum in Water Treatment Process (정수처리공정에서 잔류 알루미늄 최소화 방안)

  • 이미영;조덕희;박종현
    • Proceedings of the Korean Sanitation Conference
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    • 2004.11a
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    • pp.54-65
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    • 2004
  • Use of aluminum salts as coagulants In water treatment may lead to increased concentrations of aluminum in finished water. Aluminum is a suspected causative agent of neurological disorders such as Alzheimer's disease. The objective of this study was to examine variation and minimizing in residual aluminum concentration during water treatment process. The aluminum sources at Bokjeong Water Plant were present naturally aluminum in the raw water and derived due to use of PACS as a coagulant. Much of the raw water total aluminum were in particulate and suspended aluminum. In this study was compared the optimize condition to minimize the concentration of residual aluminum using Jar-test with the various coagulants such as alum, PAC, PACS. The results indicated that PACS was more effective than alum, PAC and insufficient or excessive alum, PAC, PACS addition led to increase residual aluminum. Adjustment raw water pH $6.5\~7.0$ before coagulation using PACS was capable of minimizing total and dissolved aluminum. Thus it is important that the optimal dosage of coagulant and the optimal pH adjustment before coagulation can decided to minimize the concentration of residual aluminum in treated water.

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The Characteristics of Residual Stresses in the Welded Joint of P92 Steel for Fossil Power Plant by the X-ray Diffraction (X-ray 회절을 이용한 화력발전소용 P92 강 용접부의 잔류응력 특성)

  • Hyun, Jung-Seob;Yoo, Keun-Bong;Choi, Hyun-Sun
    • Journal of the Korean Society for Precision Engineering
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    • v.25 no.7
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    • pp.116-123
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    • 2008
  • In the fossil power plant, the reliability of the components which consist of the many welded parts depends on the quality of welding. The residual stress is occurred by the heat flux of high temperature during weld process. This decreases the mechanical properties as the strength of fatigue and fracture or causes the stress corrosion cracking and fatigue fracture. Especially, the accidents due to the residual stress occurred at the weld parts of high-temperature and high-pressure pipes and steam headers. Also, the residual stress of the welded part in the recently constructed power plants has been brought into relief as the cause of various accidents. The aim of this study is the measurement of the residual stress using the x-ray diffraction method. The merits of this are more accurate and applicable than other methods. The materials used for the study is P92 steel for the use of high temperature pipe on super critical condition. The variables of tests are the post-weld heat treatment, the surface roughness and the depth from the original surface. The test results were analyzed by the distributed characteristics of the full width at half maximum intensity (FWHM) in x-ray diffraction intensity curve and by the relation of hardness with FWHM.

Improving the Residual Stress Characteristics of the Metal Surface by Nd:YAG Laser Shock Peening (Nd:YAG 레이저 충격 피닝에 의한 금속표면의 잔류응력 특성 개선)

  • Yang, Se-Young;Choi, Seong-Dae;Jun, Jea-Mok;Gong, Byeong-Chae
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.19 no.4
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    • pp.539-547
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    • 2010
  • Laser shock peening is useful to improve fatigue characteristic of multiple number of metals and alloys. This process induces a compressive residual stress on the metal surface, and when tensile load is applied, growth of crack is delayed and which changes the characteristic of the metal surface. It is an innovative surface treatment technique for strengthening metals. Specimens of SM45C are used in this study. The effect of an inertial tamping layer on the residual stress field using laser shock peening setup and Nd:YAG laser power is evaluated. Residual stress distribution measured by X-ray diffraction. As a result of this study it can be presented that following condition of Nd:YAG laser power and inertial tamping layer parameters, compressive residual stress is generated on the surface of the SM45C. Results to experimental data indicate that laser shock peening has great potential as a means of improving the mechanical performance of the metal surface.

Disinfection effect and formation characteristics of disinfection by-product at the Electrolyzed Water (전기분해수 살균효과 및 소독부산물 생성 특성 평가)

  • Cho, Youngman
    • Journal of Korean Society of Water and Wastewater
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    • v.27 no.5
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    • pp.547-554
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    • 2013
  • Chlorine has strong oxidizing power, also it is many advantages over other disinfectants such as the residual characteristic and economic feasibility. However, chlorine also has disadvantages such as creating disinfection by-products of chlorine as THMs. In particular, the most deadly disadvantage of chlorine is that it is extremely poisonous toxins about all alive lives. Disinfection with electrolysis water can be a very useful way Because you do not have to worry about chlorine's dangerous. In this study, we evaluated the potential as a disinfectant, across the evaluating disinfection effect and generating characteristic of by-products. The electrolyzed water could be obtained removal efficiencies of over 99.9 % the coliform by operating condition such as residence time, current density (voltage), the electrode gap. The residual chlorine be generated 10,000 mg/L in current density $1.0A/dm^2$ and residence time of 10 minutes. The residual chlorine concentration was possible to maintain a stable. The by-products generated by high concentration residual chlorine in the reactor such as trihalomethanes, haloaceticacid, chloralhydrate, haloacetonitrile were detected in less than a water quality standards. At the concentration of less than residual chlorine of 1 ppm, the chlorine disinfection by-products be generated most below the detection limit.

Indefinite sustainability of passive residual heat removal system of small modular reactor using dry air cooling tower

  • Na, Min Wook;Shin, Doyoung;Park, Jae Hyung;Lee, Jeong Ik;Kim, Sung Joong
    • Nuclear Engineering and Technology
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    • v.52 no.5
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    • pp.964-974
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    • 2020
  • The small modular reactors (SMRs) of the integrated pressurized water reactor (IPWR) type have been widely developed owing to their enhanced safety features. The SMR-IPWR adopts passive residual heat removal system (PRHRS) to extract residual heat from the core. Because the PRHRS removes the residual heat using the latent heat of the water stored in the emergency cooldown tank, the PRHRS gradually loses its cooling capacity after the stored water is depleted. A quick restoration of the power supply is expected infeasible under station blackout accident condition, so an advanced PRHRS is needed to ensure an extended grace period. In this study, an advanced design is proposed to indirectly incorporate a dry air cooling tower to the PRHRS through an intermediate loop called indefinite PRHRS. The feasibility of the indefinite PRHRS was assessed through a long-term transient simulation using the MARS-KS code. The indefinite PRHRS is expected to remove the residual heat without depleting the stored water. The effect of the environmental temperature on the indefinite PRHRS was confirmed by parametric analysis using comparative simulations with different environmental temperatures.

Direct Shear Test of Undisturbed Weathered Residual Soils (불교란 풍화잔적토의 직접전단시험)

  • 오세붕;이영휘;정종혁
    • Proceedings of the Korean Geotechical Society Conference
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    • 1999.03a
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    • pp.423-430
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    • 1999
  • A weathered residual soil is a soil-like material derived from the in situ weathering and decomposition of rock which has not been transported from its original location. Undisturbed sampling of residual soils is extremely difficult, which has an important effect on investigating the strength and compression characteristics. Thus, a special undisturbed sampling device (direct shear box with shoe) was developed and undisturbed samples were successfully obtained for direct shear tests, Direct shear testing was conducted under unsoaked and soaked condition. As a result, the shear strength of soaked samples was less than that of unsoaked samples, and it was verified that direct shearing of undisturbed samples can evaluate reasonably the shear strength and the slope stability.

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The Mechanical Property of Electroplated Cu Film

  • Cho, Chul-Ho;Ha, Seung-Mo;Ahn, Yoo-Min;Kim, Dae-Kun;Lee, Jae-Ho
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2002.10b
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    • pp.139-140
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    • 2002
  • This paper discusses the effect of plating condition on the mechanical property of electroplated Cu film. Current density, the amount of the organic additives was found to affect the residual stress of electroplated copper film. The result show that, in the case of residual stress, the copper film deposited at higher additive result in lower residual stress and plating current by $15mA/cm^2$ induced a better result than any other ones.

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Residual Stress Distribution of Laser Hardened SCM440 for Diesel Engine Piston (디젤엔진 피스톤용 SCM440의 레이저 표면경화부의 잔류응력)

  • Lee, D.S.;Yoo, W.J.;Kim, J.D.
    • Journal of the Korean Society for Heat Treatment
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    • v.8 no.3
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    • pp.182-186
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    • 1995
  • SCM440, which is widely used as the diesel engine piston of vessel, has been hardened by a $CO_2$ laser with the wavelength of $10.6{\mu}m$. Laser hardening experiment has been carried out for the condition of a laser power 1kW, the travel speed between 0.4 and 1.5m/min, and a rectangular-Gaussian beam. Residual stress has been measured by using middle point technique of half value width of X-ray diffraction method. It was found that the compressive residual stress with the range between 400 and 600MHz has distributed in the laser hardening zones and the tensile residual stress between 100 and 200MHz has distributed in the boundary of hardening zones.

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Residual Stress Analysis of Hot Rolled Strip (열연 강판의 잔류 응력 해석)

  • 구진모;김홍준;이재권;황상무
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2003.05a
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    • pp.172-175
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    • 2003
  • Run-Out-Table is the region between EDT and CT. Hot killed strip is cooled by air and water in ROT. In this procedure, phase transformation and shape deformation occur due to temperature drop. Because of un-ideal cooling condition, deformation of strip and non-uniform phase distribution come into existence. This phenomenon affects the strip property and lead th the existence of residual stress. And it exerts effects on the Coiling process, Coil Cooling process, and Un-coiling process. Through these process, the residual stresses of strip are more larger and unbalance of these stresses become more severe. Finite element (FE) based models for the analysises of non-steady state heat transfer and elastoplastic deformation are described in this investigation. The analysises of thermodynamics and phase transformation kinetics are suggested also. Using the ROT simulation result coiling process and coil cooling process simulations are carried out.

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