• Title/Summary/Keyword: residual condition

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Fabrication and Mechanical Properties of TiNi/Al2024 Composites by Hot-Press Method (고온 프레스법에 의한 TiNi/Al2024 복합재료의 제조 및 기계적 특성평가)

  • Son, Yong-Kyu;Bae, Dong-Su;Park, Young-Chul;Lee, Gyu-Chang
    • Transactions of Materials Processing
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    • v.18 no.1
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    • pp.45-51
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    • 2009
  • Shape memory alloy has been used to improve the tensile strength of composite by the occurrence of compressive residual stress in matrix using its shape memory effect. In order to fabricate shape memory alloy composite, TiNi alloy fiber and Al2024 sheets were used as reinforcing material and matrix, respectively. In this study, TiNi/Al2024 shape memory alloy composite was made by using hot press method. In order to investigate bonding condition between TiNi reinforcement and Al matrix, the micro-structure of interface was observed by using optical microscope and diffusion layer of interface was measured by using Electron Probe Micro Analyser. And the mechanical properties of composite with three parameters(volume fraction of fiber, cold rolling amount and test temperature) were obtained by tensile test. The most optimum bonding condition for fabrication the TiNi/Al2024 composite material was obtained as holding for 30min. under the pressure of 60MPa at 793K. The strength of composite material increased considerably with the volume fraction of fiber up to 7.0%. And the tensile strength of this composite increased with the reduction ratio and it also depends on the volume fraction of fiber.

Thermoelastoplastic response of FGM linearly hardening rotating thick cylindrical pressure vessels

  • Ebrahimi, Tayebeh;Nejad, Mohammad Zamani;Jahankohan, Hamid;Hadi, Amin
    • Steel and Composite Structures
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    • v.38 no.2
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    • pp.189-211
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    • 2021
  • An analytical solution is presented to analyze the thermoelastoplastic response of a rotating thick-walled cylindrical pressure vessel made of functionally graded material (FGM). The analysis is based on Tresca's yield condition, its associated flow rule and linear strain hardening material behaviour. The uncoupled theory of thermoelasticity is used, and the plane strain condition is assumed. The material properties except for Poisson's ratio, are assumed to vary nonlinearly in the radial direction. Elastic, partially plastic, fully plastic, and residual stress states are investigated. The heat conduction equation for the one-dimensional problem in cylindrical coordinates is used to obtain temperature distribution in the vessel. It is assumed that the inner surface is exposed to an airstream and that the outer surface is exposed to a uniform heat flux. Tresca's yield criterion and its associated flow rule are used to formulate six different plastic regions for a linearly hardening condition. All these stages are studied in detail. It is shown that the thermoelastoplastic stress response of a rotating FGM pressure vessel is affected significantly by the nonhomogeneity of the material and temperature gradient. The results are validated with those of other researchers for appropriate values of the system parameters and excellent agreement is observed.

Effect of Cavitation Amplitude on the Electrochemical Behavior of Super Austenitic Stainless Steels in Seawater Environment (해수 환경에서 슈퍼 오스테나이트 스테인리스강의 전기화학적 거동에 미치는 캐비테이션 진폭의 영향)

  • Heo, Ho-Seong;Kim, Seong-Jong
    • Corrosion Science and Technology
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    • v.21 no.2
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    • pp.138-146
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    • 2022
  • The cavitation and potentiodynamic polarization experiments were conducted simultaneously to investigate the effect of cavitation amplitude on the super austenitic stainless steel (UNS N08367) electrochemical behavior in seawater. The results of the potentiodynamic polarization experiment under cavitation condition showed that the corrosion current density increased with cavitation amplitude increase. Above oxygen evolution potential, the current density in a static condition was the largest because the anodic dissolution reaction by intergranular corrosion was promoted. In the static condition, intergranular corrosion was mainly observed. However, damage caused by erosion was observed in the cavitation environment. The micro-jet generated by cavity collapse destroyed the corrosion product and promoted the repassivation. So, weight loss occurred the most in static conditions. After the experiment, wave patterns were formed on the surface due to the compressive residual stress caused by the impact pressure of the cavity. Surface hardness was improved by the water cavitation peening effect, and the hardness value was the highest at 30 ㎛ amplitude. UNS N08367 with excellent mechanical performance due to its high hardness showed that cavitation inhibited corrosion damage.

A Study on the Thermo-Mechanical Coupling Analysis to Working Condition of LAM (LAM 가공조건에 따른 열-구조 연성해석)

  • Park, Jeong-Ho;Park, Sung-Ho;Kim, Gwi-Nam
    • Journal of the Korean Society of Industry Convergence
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    • v.25 no.6_3
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    • pp.1127-1133
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    • 2022
  • Recently, the use of aircraft structures using Ti alloy (Ti-6Al-4V), a lightweight high-strength alloy material, is rapidly increasing due to the weight reduction of aircraft. However, high-strength materials such as Ti alloys require high energy for cutting and are classified as difficult-to-cut materials. Also, research on Laser Assisted Machining (hereinafter referred to as LAM), a cutting processing technology that utilizes improved machinability, is being actively researched. Therefore, in this paper, in order to confirm the proper temperature distribution using a laser, the finite element method is used to determine the temperature distribution according to the calorific value condition to derive the appropriate condition, and the thermal load generated at this time is used as a structural analysis. It is intended to be used as basic data for LAM processing conditions by measuring the amount of residual stress and thermal deformation caused by heat.

Modeling reaction injection molding process of phenol-formaldehyde resin filled with wood dust

  • Lee, Jae-Wook;Kwon, Young-Don;Leonov, A.I.
    • Korea-Australia Rheology Journal
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    • v.20 no.2
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    • pp.59-63
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    • 2008
  • A theoretical model was developed to describe the flow behavior of a filled polymer in the packing stage of reaction injection molding and predict the residual stress distribution of thin injection-molded parts. The model predictions were compared with experiments performed for phenol-formaldehyde resin filled with wood dust and cured by urotropine. The packing stage of reaction injection molding process presents a typical example of complex non-isothermal flow combined with chemical reaction. It is shown that the time evolution of pressure distribution along the mold cavity that determines the residual stress in the final product can be described by a single 1D partial differential equation (PDE) if the rheological behavior of reacting liquid is simplistically described by the power-law approach with some approximations made for describing cure reaction and non-isothermality. In the formulation, the dimensionless time variable is defined in such a way that it includes all necessary information on the cure reaction history. Employing the routine separation of variables made possible to obtain the analytical solution for the nonlinear PDE under specific initial condition. It is shown that direct numerical solution of the PDE exactly coincides with the analytical solution. With the use of the power-law approximation that describes highly shear thinning behavior, the theoretical calculations significantly deviate from the experimental data. Bearing in mind that in the packing stage the flow is extremely slow, we employed in our theory the Newtonian law for flow of reacting liquid and described well enough the experimental data on evolution of pressure.

A Study on Fractions and Leaching Potential of Heavy Metals in Abandoned Mine Wastes (휴ㆍ폐광산지역에서 폐재내 중금속의 존재형태 및 용출특성에 관한 연구)

  • 김휘중;양재의;이재영;전상호
    • Journal of Soil and Groundwater Environment
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    • v.8 no.3
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    • pp.45-55
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    • 2003
  • This study investigates the fractional composition and the leaching characteristics of heavy metals in polluted soils due to mining activities. The fractionated composition of heavy metals is classified into five fractions; adsorbed, carbonate, reducible, organic and residual fraction. The status of humic substances in mine wastes of most sites are polyhumic except tailing from Sangdong mine. According to the sequential extraction procedures (SEPs), leaching probabilities of Cd in coal wastes and tailing are relatively low due to high percentage of residual fraction. 46.4% of Ni in tailings from Sangdong mine is probably leached under oxidized environment, and 39.4% of Cu in these tailings is readily extracted under strongly oxidized environment by organic fraction. According to leaching condition of pH 3.0 and pH 5.6, the amount of heavy metals leached out of coal wastes and tailing increases to 1/2 hours. At pH 3.0 and pH 5.6, concentration of Ni in tailing increases up three times of the initial value. Heavy metals released from coal wastes and tailing were not influenced significantly by leaching time.

Removal of residual ozone in drinking water treatment using hydrogen peroxide and sodium thiosulfate (과산화수소와 티오황산나트륨을 이용한 정수처리공정에서의 잔류오존 제거)

  • Kwon, Minhwan;Kim, Seohee;Ahn, Yongtae;Jung, Youmi;Joe, Woo-Hyun;Lee, Kyunghyuk;Kang, Joon-Wun
    • Journal of Korean Society of Water and Wastewater
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    • v.29 no.4
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    • pp.481-491
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    • 2015
  • The aim of this study was to evaluate the chemical quenching system for residual ozone and to determine the operating condition for the quenching system. Hydrogen peroxide ($H_2O_2$) and sodium thiosulfate ($Na_2S_2O_3$) were investigated as quenching reagents for ozone removal, and the tendency of each chemical was notably different. In the case of $H_2O_2$, the degradation rate of ozone was increased as the concentration of $H_2O_2$ increase, and temperature and pH value have a significant effect on the degradation rate of ozone. On the other hand, the degradation rate of ozone was not affected by the concentration of $Na_2S_2O_3$, temperature and pH value, due to the high reactivity between the ${S_2O_3}^{2-}$ and ozone. This study evaluates the decomposition mechanism of ozone by $H_2O_2$ and $Na_2S_2O_3$ with consideration for the water quality and reaction time. Furthermore, the removal test for the quenching reagents, which can be remained after reaction with ozone, was conducted by GAC process.

A Case Study on Soft Soil Treatment Design and Construction in Vietnam (베트남지역에서의 연약지반 개량 설계.시공 사례)

  • Yoon, Dong-Duk;Cho, Sung-Han;Seo, Won-Seok
    • Proceedings of the Korean Geotechical Society Conference
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    • 2010.09a
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    • pp.336-345
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    • 2010
  • GS E&C was awarded the contract for the construction of Hanoi - Hai Phong Expressway Package EX-7 from Station Km 72+000 to Station Km 81+300 in December 2008. This project is the $7^{th}$ contract package of the 105.5 km long expressway near Hai Phong city, which includes a FCM-styled bridge along with high embankments over soft ground. For these high embankments, there is a need to treat the soft soil for improving the overall stability during construction and for reducing the post-construction settlement of the expressway. The Designer of this project had adopted four (4) different types of ground improvement techniques to treat the soft ground, including the prefabricated vertical drains (PVD), sand drains (SD), pack drains (PD, or sometimes called packed sand drains), and sand compaction piles (SCP). The main focus of soft soil treatment should be paid attention to the residual settlement after construction. In current design, however, it appeared that the secondary compression (or creep) of the improved soil layer and the consolidation settlement of the lower untreated compressible soil layer have been neglected in the estimation of the post-construction settlement. These uncalculated residual settlements may not only unsatisfy the design criteria but also raise serious problems during service period of this expressway. In this paper, the subsoil condition and current design were reviewed focusing on the employed soft soil treatment method and expected residual settlement.

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Residual properties of ethoprophos with treatment methods in sweet pepper under greenhouse condition (착색단고추 시설재배시 에토프 입제의 처리방법별 잔류특성)

  • Kim, Jin-Bae;Song, Byung-Hun;Lee, Soo-Hyung;Nam, Hong-Shik;Son, Kyung-Ae
    • The Korean Journal of Pesticide Science
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    • v.8 no.2
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    • pp.112-116
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    • 2004
  • Two experiments were carried out in greenhouse under hydrophilic culture facilities and simulation model to provide residual characteristics of ethoprophos treated in sweet pepper's growth. To identify the pattern of absorption-translocation through the plant roots, ethoph 5 % GR were diluted in hydrophilic culture solution and drenched at a time per day for three days. The residue in fruit came closed to 0.02 ppm of MRL at 10 days after treatment(DAT) and reached peaked 0.06 ppm at 30 DAT and remained excess MRL level until around 40 DAT. To confirm the pattern of contamination by volatilization of ethoprophos, ethoph 5%GR was scattered 2 g per cubic meter. At 72 hours after treatment, the residue in sweet pepper fruit was exceed the MRL and the maximum residual amount were 0.62 ppm by volatilization. Consequently the use of ethoprophos during the growth of sweet pepper would be strong possibility to exceed the MRL.

A Study on the Chemical Weathering Characteristics of the Weathered Granite Residual Soils prone to Laterization (적황색토화된 화강암질 풍화잔적토의 화학적 풍화특성에 관한 연구)

  • 정두영;이광준
    • Geotechnical Engineering
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    • v.12 no.4
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    • pp.115-130
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    • 1996
  • The definition of laterite or lateritic soils is discussed on a climatic condition of tropical and semitropical regions, and the weathering index is indicated by the chemical composition. The chemical composition of$(Fe_2O_3+Al_2O_3)$ of the weathered granite residual soils in tropical and the temperate regions which shelus laterization usually ranges from 0.2 to 0.5. This study shows that the chemical ratio of the Chonju Ajung site is about 0.2U, and that of the regions along the shore of the western sea of Hongsong and Taechon is about 0.33. The chemical ratio of the non-laterite is less than 0.2, and the Kyougju Pulguksa site confirmed about 0.17, The X-Ray diffraction test shows that the clay mineral of the laterite soils is made of kaolinite, this X -Ray result indicates the same characteristics compared with the wrathered granite residual soils of other sites.

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