• International Journal of Korean Welding Society
• /
• 제2권2호
• /
• pp.1-6
• /
• 2002

This article presents an integrated modeling approach for coupled analysis of heat transfer and microstructure evolution in welding carbon steel. The modeling procedure utilizes commercial finite element code ABAQUS/Standard as the platform for solving the equation of heat conduction. User subroutines that Implement computational thermodynamics and kinetics models are integrated with the FEA code to compute the transient microstructure evolution. In this study, the integrated models are applied to simulate the hot-tap repair welding of carbon steel pipeline. Microstructural components are treated as user output variables. Based on the predicted microstructure and cooling rates, hardness distributions in the welds were also predicted. The predicted microstructure and hardness distribution were found in good agreement with metallographic examinations and hardness measurements. This study demonstrates the applicability of computational models for the development of welding procedure for in-service pipeline repair.

• Journal of Welding and Joining
• /
• 제29권2호
• /
• pp.34-39
• /
• 2011

Nickel-based austenitic alloys such as Alloy 82 and 182 had been employed as the weld metals in nuclear power plants (NPPs) due to their high corrosion resistance as well as good mechanical properties. However, since the 2000s, the occurrence of primary water stress corrosion cracking has been reported in conjunction with these alloys in domestic and oversea NPPs. In the present work, we assumed an imaginary crack at the inner surface of a surge nozzle weld that had previously experienced the outside repair welding, and constructed its finite element model. Finite element analysis was performed with respect to the heat transfer, and then to the residual stress for obtaining the total applied stress distributions. These stress distributions were finally converted to the stress intensity factors for estimating crack growth rate. From the comparison of crack growth rate curves for the cases of no repair welding and outside repair welding, it was found that the outside repair welding did not exhibit negative effect on the crack growth for the surge nozzle under consideration in this work; in both cases, the cracks stopped growing before they became the through-wall cracks.

• International Journal of Ocean System Engineering
• /
• 제1권1호
• /
• pp.9-15
• /
• 2011

This study examined the relationship between the scarf angle and stress distribution, and estimated the strength recovery via a finite element analysis. The following conclusions were drawn from this study. Resin will fracture due to a tensile load with a high scarf angle, which is similar to the patch repair method. An applied stress can be loaded to a repaired laminate if the scarf angle is $5^{\circ}$. The Von-Mises stress increases with decreasing scarf angle, with the exception of a scarf angle of $30^{\circ}$, where the scarf angle can indicate the rates of shear and normal stresses. Strength recovery can be better if the scarf angle is decreased to a lower angle. However, scarf machining requires more time, a high skill level and considerable expense. Therefore, a scarf angle of $5^{\circ}$ is the most effective for a repair. These results may provide a guide for engineers wishing to formulate a standard for repair. The scarf angle needs to be carefully managed for a more efficient composite repair.

• Journal of Welding and Joining
• /
• 제29권2호
• /
• pp.64-71
• /
• 2011

In this paper, crack propagation analyses in the inner diameter (ID) repair weld of the dissimilar metal weldment of a nozzle were performed using a finite element alternating method (FEAM). To calculate the theoretical solution for the crack tip stress intensity factor, a weak type singular integral equation consisted of crack surface traction and dislocation density function was constructed and solved in conjunction with the FEAM. A two-dimensional axisymmetric finite element nozzle model was prepared and ID repair welding was simulated. An initial crack, 10% depth of weld thickness, was assumed and crack propagation trajectory from the initial crack to the 75% depth of thickness was calculated using the FEAM. Crack growth versus time curve was also calculated and compared with the curves obtained from ASME code method. With the method constructed in this paper, crack propagation trajectory and crack growth time were calculated automatically and effectively.

• 대한토목학회논문집
• /
• 제28권4A호
• /
• pp.611-622
• /
• 2008

보수된 교량 교각의 보수 후의 내진응답 거동을 검토하기 위하여 보수요소를 이용하여 교각 및 교량구조물에 대한 비선형해석을 수행하였다. 본 연구목적을 위하여 단순화된 CFRP 재료의 응력-변형률 모델을 제안하였다. 본 연구에서 제안된 해석기법 및 모델링을 포함한 교각의 해석결과는 강도와 강성에 있어서 실험결과와 만족할 만한 상관관계를 나타내었다. 또한, 교각의 보수효과가 교량전체구조물에 미치는 영향을 검토하기 위하여 다양한 연속지진하중 조합을 작용시켜 교량구조물의 동적시간이력해석을 수행하였다. 이 해석에서는 교각의 이론적인 소성힌지 구간을 CFRP와 강판피복으로 보수하였고, 비교해석결과는 보수 후의 응답을 위해 보수효과를 직접적으로 반영한 해석의 필요성을 입증해 주었다. 결론적으로 본 연구에서 제안된 해석기법 및 모델은 손상된 구조물의 내진보수와 관련하여 유용한 정보를 제공해 줄 수 있을 것으로 사료된다.

• 대한기계학회논문집A
• /
• 제38권2호
• /
• pp.177-184
• /
• 2014

본 논문에서는 보수용접부 폭 변화에 따른 이종금속 맞대기 용접부(Dissimilar metal butt weld) 용접잔류응력의 분포 및 동종금속용접/기계적 하중에 의한 재분배 거동을 평가하였다. 이를 위해 5가지 다른 보수용접부 폭을 고려한 상세 2차원 유한요소 열해석 및 응력해석을 수행하였다. 유한요소해석 결과를 바탕으로 보수용접에 의한 용접잔류응력 분포를 평가하였으며, 동종금속용접 및 기계적 하중에 의한 응력 재분배 특성을 평가하였다. 보수용접에 의해 배관 내면에서는 큰 인장 용접잔류응력이 축방향과 원주방향에 대해 발생하는 것으로 나타났으며 보수용접부 폭이 특정값 이상이 되면 용접잔류응력 분포가 변하는 것으로 나타났다. 그러나 동종금속용접과 기계적 하중을 고려하면 인장잔류응력값이 크게 감소하였으며 그 경향은 보수용접부 폭에 무관한 것으로 나타났다.

• Advances in Computational Design
• /
• 제2권2호
• /
• pp.147-168
• /
• 2017

Over the past couple decades, externally bonded fiber reinforced polymer (FRP) composites have emerged as a repair and strengthening material for many concrete infrastructure applications. This paper presents an analytical investigation of the use of carbon FRP (CFRP) for a specific problem that occurs in concrete bridge girders wherein the girder ends are damaged by excessive exposure to deicing salts and numerous freezing/thawing cycles. A 3D finite element (FE) model of a full scale prestressed concrete (PC) I-girder is used to investigate the effect of damage to the cover concrete and stirrups in the end region of the girder. Parametric studies are performed using externally bonded CFRP shear laminates to determine the most effective repair schemes for the damaged end region under a short shear span-to-depth ratio. Experimental results on shear pull off tests of CFRP laminates that have undergone accelerated aging are used to calibrate a bond stress-slip model for the interface between the FRP and concrete substrate and approximate the reduced bond stress-slip properties associated with exposure to the environment that causes this type of end region damage. The results of these analyses indicate that this particular application of this material can be effective in recovering the original strength of PC bridge girders with damaged end regions, even after environmental aging.

• Composites Research
• /
• 제12권4호
• /
• pp.17-24
• /
• 1999

프리프레그 덧대기 방법을 이용하여 복합재료 쉘 구조물을 수리할 때 발생하는 잔류 변형을 고찰하기 위해서 유한요소해석과 실험을 수행하였다. 삼차원 응축 쉘 요소와 일차 전단변형 이론에 기초하여 유한요소 프로그램을 개발하였다. 자유 경계조건을 갖는 적층 쉘에 대한 해석결과를 프리프레그 덧대기 수리과정을 통해 측정된 변형률과 비교 검토하였다. 네 변이 고정된 적층 쉘을 프리프레그 덧대기로 수리할 경우 최종 잔류응력이 덧대기 부근에서 크게 발생하였다. 적층 쉘과 덧대기의 적층순서는 잔류응력에 크게 영향을 미치고, 또한 적층 쉘과 덧대기의 적층 순서가 동일해도 잔류응력이 발생하였다.

• 대한기계학회논문집A
• /
• 제41권11호
• /
• pp.1021-1033
• /
• 2017

본 연구에서는 매설가스배관의 강 슬리브 보수 용접부에 대한 피로수명에 미치는 보수 용접 공정 변수별 영향을 고찰하여 최적 공정을 수립하였다. 상용 유한요소 해석프로그램인 ABAQUS를 이용한 연계 연성 온도-응력 해석을 통해 강 슬리브 보수용접 시 보수용접부에 발생하는 용접 잔류응력을 도출하였다. 또한, 유한요소 선형탄성 응력해석을 통해 운전응력 변이도 도출하였다. 도출된 용접 잔류응력과 운전응력 변이를 입력값으로써 구조응력/파괴역학 접근법에 대입하여 강 슬리브 보수용접부의 피로수명을 평가하였다. 다양한 보수용접 공정 변수에 대한 유한요소해석과 피로평가를 수행하여 공정변수별 피로수명에 미치는 영향을 고찰하였다. 최종적으로는 고찰한 피로수명에 미치는 공정변수별 영항 결과를 토대로 공정 및 경제적 비용을 최소화하고 피로수명을 적절히 향상시킬 수 있는 최적 방안을 도출하였다.

• Computers and Concrete
• /
• 제8권5호
• /
• pp.541-561
• /
• 2011

The Finite Element Method (FEM) was employed to demonstrate that accurate simulations of seismically repaired and retrofitted reinforced concrete shear walls can be achieved provided a good analysis program with comprehensive models for material and structural behaviour is used. Furthermore, the analysis tool should have the capability to retain residual damage experienced by the original structure and carry it forward in the repaired and retrofitted structure. The focus herein is to provide quick, simple, but reliable modelling procedures for repair and retrofitting strategies such as concrete replacement, addition of diagonal reinforcing bars, bolting of external steel plates, and bonding of external steel plates and fibre reinforced polymer sheets, thus illustrating versatility in the modelling. Slender, squat, and slender-squat shear walls were investigated. The modelling utilized simple rectangular membrane elements for the concrete, truss bar elements for the steel and FRP retrofitting materials, and bond-link elements for the bonding interface between steel or FRP to concrete. The analyses satisfactorily simulated seismic behaviour, including lateral load capacity, displacement capacity, energy dissipation, hysteretic response, and failure mode.