• Title/Summary/Keyword: reliability assessment test

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Study on the Analysis of Failure Cause and Determination of Life Test Mode of Capsule (축열조 캡슐 고장원인 분석과 수명시험 모드 결정에 관한 연구)

  • Kang, Bosik;Lee, Yongbum;Jung, Dongsoo;Lee, Chungsung
    • Journal of Applied Reliability
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    • v.18 no.3
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    • pp.260-270
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    • 2018
  • Purpose: The purpose of this study is to evaluate the life of the capsule, which is a core part of the heat storage cooling system. This paper will develop a life test mode that can reproduce environment conditions through the analysis of capsule shrinkage and expansion characteristics. Methods: In order to determine the life test mode of the capsule, this paper analyzed the case of field failures and analyzed the deformation characteristics according to the pressure fluctuation of the capsule. The method to find out whether the field failure and deformation analysis results are consistent is the testing with the construction of the repetition pressure test equipment and the thermal cycle test to reproduce the freezing and thawing characteristics. Results: In this study, failure mode analysis and analysis of freezing and thawing characteristics regarding to the capsule positions were completed. Based on this test & analysis results, this paper have been able to determine the main parameters for determining the life test mode, the freezing and thawing time. Conclusion: Determining the lifetime mode of the capsule can be used to improve the life and performance of the thermal storage system.

Reliability Assessment Criteria of Brushless Motor for Optical Disk Drive (광기기 저장매체 구동용 BLDC 모터의 신뢰성 평가기준)

  • Song, Byeong-Suk;Chan, Sung-Il;Jeong, Hai-Sung;Baik, Jai-Wook
    • Journal of Applied Reliability
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    • v.9 no.1
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    • pp.1-12
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    • 2009
  • BLDC motors are stored in the devices such as CD-RW, COMBO, DVD-ROM and CD-ROM. It is indispensable to establish reliability assessment criteria for BLDC motors, especially in the world where IT grows rapidly. In this article, reliability certification procedure is given. The reliability certification procedure consists of two separate tests such as quality certification test and lifetime test. The former quality certification test comprises general performance test and environmental test. Items which pass the test undergo lifetime test which guarantees the extent of mean lifetime with certain confidence.

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The Combined Testing System for Simulating Condition of Acceleratedly Deteriorated Environment (전력기기 내환경특성평가를 위한 복합가속열화시스템 제작)

  • Lee, J.G.;Kim, M.K.;Kim, I.S.;Jeong, J.Y.
    • Proceedings of the KIEE Conference
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    • 2006.10a
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    • pp.182-183
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    • 2006
  • It has been studied about the important consideration in designing and construction of the reliability assessment facilities including the combined testing system for simulating condition of acceleratedly deteriorated environment, which enable to test and evaluate the large-sized HV power apparatus without any disassembly up to transmission class in this paper. Also it is described simply about its ratings and main technical specifications and trial running of the system. To evaluate the performance characteristics against combined test condition for various power installation, especially for the polymer type insulators and kinds of bushings, brief investigation and an analysis of test objects and related international codes and standards have been conducted.

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A study on the performance improving of the dielectric test facilities for UHV heavy electric apparatus (초고압 중전기기 절연시험설비 성능개선 연구)

  • Lee, J.G.;Kim, M.K.;Jeong, J.Y.;Kim, I.S.;Kim, M.H.
    • Proceedings of the KIEE Conference
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    • 2005.07c
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    • pp.2100-2102
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    • 2005
  • In this Paper, there have been brief review about the important consideration in laboratory planning and designing the dielectric testing facilities for heavy electric apparatus up to 800kV-class in the high voltage testing fields. To improve and reinforce the existing dielectric test facilities in the way of econo-mical and optimal condition, wide investigation and an analysis for a solution, especially overshoot compensation method. have been suggested. With the brief description about those matters in constructing and improving the test facilities, the specification of each facility has been shown in the paper.

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Construction of the infrastructure for evaluating characteristic against contamination for power installation (전력기기 내오손특성 평가기반 구축)

  • Lee, J.G.;Kim, M.K.;Moon, I.W.;Jeong, J.Y.;Kim, I.S.
    • Proceedings of the KIEE Conference
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    • 2006.07c
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    • pp.1513-1514
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    • 2006
  • In this paper, there have been brief review about the important consideration in laboratory planning and construction of the artificial pollution testing facilities including 300 kV, 1800 kVA AC test system, which enable to lest and evaluate the UHV dielectric performance of power insulators up to transmission class. Also it is described simply about its trial running of the whole test system. To evaluate the performance characteristics against contamination for various power installation, especially for the insulators and kinds of bushings, brief investigation and an analysis of test objects and related international codes and standards have been conducted.

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Development of Durable Reliability Assessment Methods for Heavy Duty Coatings

  • Kim, Seung-Jin;Jung, Ho;Yang, In-Mo;Tanaka, Takeyuki
    • Corrosion Science and Technology
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    • v.4 no.4
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    • pp.155-163
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    • 2005
  • Heavy duty coating are required to have minimum durable period of 15 years under average usage environment because these paints are coated with purpose of anti-corrosion, antifouling, plastering etc. Onto steel structures constructed upon land and sea and other ferrous structures of electric power generation plants, electricity transmission towers, large structures of various plants, etc. Therefore we tried to estimate heavy duty coating longevity through reliability evaluation method and used combined cyclic anti-conrrosion test method composed of drying, moisturizing and salt spray as for accelerated life test to estimate longevity. Accelerated life test hours to heavy duty coating of first grade (with longevity not less than 15 years) specification may be obtained from troubleless test hours $t_n=\frac{B_p}{n^{1/\beta}}\left[\frac{1n(1-CL)}{1n(1-p)} \right]^{1/\beta}=19.671$ (yr) where shape parameter $\beta=1.1$, confidence level CL=80 %, warranty life $B_{10}=15$ yr and sampling size n=10 (2 sets). Because acceleration factor {AF} found by accelerated test is 41.7, accelerated life test hours required may be represented about 4,132 hr so that if this amount of hours is converted to number of cycles(6 hr/cycle) of complex cycle corrosion resistance test then the amount is tantamount about 690 cycles. That means if there does not occur trouble failure (with defect factor sum not more than 20) during when there is performed 690 cycles of combined cyclic anti-corrosion test to heavy duty coating specimen then it signifies that there can be warranted longevity $B_{10}$ of 15 yr under condition of confidence level CL=80 %.

A Study on the Acceleration Durability Test of In-Wheel Drive Gearbox for Military Special Vehicles (군 특수차량용 인휠 드라이브 기어박스의 가속 내구성시험에 관한 연구)

  • Lee, Y.B.;Lee, G.C.;Lee, J.J.;Lim, S.Y.;Kim, W.J.;Kim, K.M.
    • Journal of Drive and Control
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    • v.19 no.3
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    • pp.32-38
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    • 2022
  • The in-wheel drive gearbox for military special vehicles converts the high-speed & low-torque output generated by the electric servomotor, into low-speed & high-torque mechanical power. As the vehicle is remotely maneuvered in mountainous terrain, wet fields, rough terrain, etc., the gearbox must generate a maximum input speed exceeding 5,000 rpm, a maximum torque of 245 Nm, and MTBF of 9,600 km. The purpose of this study was to analyze the failure mode of the gearbox, to ensure the durability of the in-wheel drive gearbox. Also, the field load test data of the vehicle was analyzed, the acceleration durability test standards were established, the acceleration durability test was conducted, and the durability test results were analyzed as well.

Reliability Assessment Criteria of Power Amplifier for Mobile Phone (휴대폰용 전력증폭기의 신뢰성 평가기준)

  • Lee, Woo-Sung;Hwang, Soon-Mi;Lee, Kwan-Hun;Song, Byeong-Suk;Jeong, Hai-Sung;Oh, Geun-Tae
    • Journal of Applied Reliability
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    • v.9 no.3
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    • pp.233-248
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    • 2009
  • PAM(Power Amplifier Module) is the important part of a mobile phone transmitter. It amplifies the strength of signal transmitting from a mobile phone to base stations enough to resist noise or interference. In this paper reliability assessment criteria for the PAM are established in terms of quality certification test and lifetime test. The former quality certification test comprises general performance test and environmental test. Items which pass the test undergo lifetime test which guarantees the extent of mean lifetime with certain confidence.

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Accelerated Life Test of Industrial Cleaner Motor (산업용 청소기 모터의 가속수명시험)

  • Eom, Hak-Yong;Lee, Gi-Chun;Chang, Mu-Seong;Park, Jong-Won;Lee, Yong-Bum
    • Journal of Applied Reliability
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    • v.18 no.3
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    • pp.193-200
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    • 2018
  • Purpose: In this study, the life of the motor is investigated by performing the accelerated life test with the brush wear of the industrial cleaner motor as the main failure mode. Methods: The accelerating stress factor of the accelerated life test is a voltage, which can increase the number of revolutions of the motor to accelerate the brush wear due to the friction between the brush and the commutator. Also, the accelerating stress level was determined after determining the maximum allowable level of the voltage through the preliminary test. Results: The motor failure time at each accelerating stress level was predicted by regression analysis with brush wear length as performance degradation data. The main failure mode, which is brush wear, of the motor was reproduced by this test. The shape parameter of the Weibull distribution was confirmed to be the same statistically at all accelerating stress levels by the likelihood ratio test. Conclusion: The life of the motor was investigated by performing the accelerated life test with the brush wear of the industrial cleaner motor as the main failure mode. Through the accelerating test method of the cleaner motor, various life expectancy and life expectancy of the acceleration factor are predicted.

Evaluation Criteria of Reliability on Transmission Control Unit for Passenger Car

  • Choi, M.;Ryu, S.;Lim, J.H.;Jeong, H.S.
    • International Journal of Reliability and Applications
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    • v.11 no.1
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    • pp.55-67
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    • 2010
  • There has been a recent upsurge in demand for the improvement of car reliability in the Northern American which is the primary market of South Korea automobile industry. It has been required that the warranty for transmission control unit for passenger cars directly related to passenger safety or security should be extended for 10 years and 160,000 km. In this paper, the test method for reliability and evaluation criteria is presented to evaluate the reliability on the automatic transmission controller. Reliability certification test can be roughly divided into two types: a quality test and life assessment test and a quality test can be subdivided into a basic performance test and environmental resistance test. There are 3 types of tests on the performance test for automatic transmission controller and environmental resistance test is composed of 14 items. Life test is performed with only the product passed this quality test. In this study, operation limit test at the high-temperatures, accelerated life test under specific temperature and accelerated life test for 2 or 3 stress levels are shown as a way for life test.

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