• 제목/요약/키워드: rapid repair

검색결과 186건 처리시간 0.03초

열화된 CrMoV 주조강에 대한 보수 용접 방법 및 후열처리 특성 평가 (Evaluation of Repair Welding Method and PWHT Properties for Degraded CrMoV Casting Steel)

  • 홍재훈;전문창;정권석;이영국
    • 열처리공학회지
    • /
    • 제35권3호
    • /
    • pp.121-129
    • /
    • 2022
  • Recently the growth of the renewable energy production has caused the flexible operation in LNG combined cycle power plant. Due to the rapid start and stop operations, large CrMoV castings used for turbine casings and valve bodies could be distorted and lead to replacement or welding repair. This study was performed to find out the characteristics of the repair welding for a damaged CrMoV casting steel. A typical field repair method (arc & TIG welding) was applied to making specimens. The degraded N2 packing head sample from the steam turbine was used. The evaluations of weldments were carried out in terms of microstructural characterization, microhardness measurements, tensile, creep-rupture and fatigue tests. Color etching was also applied for better understanding of welding microstructures. As the boundary between HAZ and base material was deteriorated by welding, it caused microstructural changes formed during PWHT and the shortening of the remaining residual life. By comparing the properties according to repair welding method, it was possible to derive what important welding factors were. As a result, arc welding method is more suitable for repair welding on CrMoV castings.

경량벽체 표면의 패임에 대한 시각적 판단방법에 관한 기초적 연구 (A basic study on Visual judgment method for the Dent of Lightweight wall surface)

  • 김진식;신윤호;최수경
    • 한국건축시공학회:학술대회논문집
    • /
    • 한국건축시공학회 2015년도 추계 학술논문 발표대회
    • /
    • pp.36-37
    • /
    • 2015
  • Recently, there has been a rapid increase in demand for lightweight walls for their use as interior partitions, as types of structure have gradually changed from shear wall structures to column structures or flat plate column wall systems. The lack of resisting force in lightweight walls is found by measuring the depth of dents in impact resistance tests, but it is not a direct factor of impact resistance. However, in the user's position, dents of over a certain size are clearly a factor that visually reminds the need for repair. In this study, we reviewed relative methods of assessment of the need for repair based on the visual means of determination (sensory test) on the dents on lightweight walls. Dents were found to stand out starting from depths of about 4mm, and the depth of roughly 5mm was found to be the criterion for determining the necessity of repair for men, while it was 4mm for women.

  • PDF

급속 보수용 마그네슘 인산염 모르타르의 경화 및 강도특성 (A Hardening and Strength Properties of Magnesium Phosphate Mortars for Rapid Repair Materials)

  • 오홍섭;이인희
    • 한국구조물진단유지관리공학회 논문집
    • /
    • 제23권3호
    • /
    • pp.103-110
    • /
    • 2019
  • 다양한 원인에 의한 포장체에 손상이 발생하면 신속한 통행재개를 위한 급속보수가 필요하게 된다. 산화마그네슘인산염복합체의는 경화시간이 짧고, 조기 강도발현이 가능하여 급속보수재료로 적합한 특성을 갖고 있다. 연구에서는 경소마그네시아와 제1인산칼륨을 결합하여 보수재료로 개발하기 위하여 물-결합재(W/B)비, 마그네슘-인산염(M/P)비 등의 배합비를 조정하면서 경화와 강도특성을 평가하고자 하였다. 그리고 현장 적용시의 작업성을 확보하기 위하여 표준사와 일반모래에 따른 거동차이와 지연제별 특성을 평가하였다. 실험결과 물-결합재비는 35%내외와 마그네슘-인산염비는 1.0~1.2 내외가 강도측면에서 가장 적합한 것으로 분석되었다. W/B비 0.35, M/P비 1.2 변수에서 1일 강도 25.0MPa 이상 발현되어 조기 보수재료로서 활용가능성이 충분한 것으로 분석되었다. 작업시간 확보를 위해서는 붕산을 지연제로 사용하는 것이 적합한 것으로 나타났으며, 산화마그네슘의 순도는 90~95%내외가 경화시간 확보를 위해 효과적인 것으로 나타났다.

Full scale tests of RC joints with minor to moderate seismic damage repaired using C-FRP sheets

  • Karayannis, Chris G.;Golias, Emmanuil
    • Earthquakes and Structures
    • /
    • 제15권6호
    • /
    • pp.617-627
    • /
    • 2018
  • After earthquakes FRP sheets are often used for the rehabilitation of damaged Reinforced Concrete (RC) beamcolumn connections. Connections with minor to moderate damage are often dealt with by applying FRP sheets after a superficial repair of the cracks using resin paste or high strength mortar but without infusion of thin resin solution under pressure into the cracking system. This technique is usually adopted in these cases due to the fast and easy-to-apply procedure. The experimental investigation reported herein aims at evaluating the effectiveness of repairing the damaged beam-column connections using FRP sheets after a meticulous but superficial repair of their cracking system using resin paste. The investigation comprises experimental results of 10 full scale beam-column joint specimens; five original joints and the corresponding retrofitted ones. The repair technique has been applied to RC joints with different joint reinforcement arrangements with minor to severe damage brought about by cyclic loading for the purposes of this work. Aiming at quantitative concluding remarks about the effectiveness of the repair technique, data concerning response loads, loading stiffness and energy absorption values have been acquired and commented upon. Furthermore, comparisons of damage index values and values of equivalent viscous damping, as obtained during the test of the original specimens, with the corresponding ones observed in the loading of the repaired ones have also been evaluated and commented. Based on these comparisons, it is deduced that the technique under investigation can be considered to be a rather satisfactory repair technique for joints with minor to moderate damage taking into account the rapid, convenient and easy-to-apply character of its application.

Application of Rapid Prototyping Technique and Intraoperative Navigation System for the Repair and Reconstruction of Orbital Wall Fractures

  • Cha, Jong Hyun;Lee, Yong Hae;Ruy, Wan Chul;Roe, Young;Moon, Myung Ho;Jung, Sung Gyun
    • 대한두개안면성형외과학회지
    • /
    • 제17권3호
    • /
    • pp.146-153
    • /
    • 2016
  • Background: Restoring the orbital cavity in large blow out fractures is a challenge for surgeons due to the anatomical complexity. This study evaluated the clinical outcomes and orbital volume after orbital wall fracture repair using a rapid prototyping (RP) technique and intraoperative navigation system. Methods: This prospective study was conducted on the medical records and radiology records of 12 patients who had undergone a unilateral blow out fracture reconstruction using a RP technique and an intraoperative navigation system from November 2014 to March 2015. The surgical results were assessed by an ophthalmic examination and a comparison of the preoperative and postoperative orbital volume ratio (OVR) values. Results: All patients had a successful treatment outcome without complications. Volumetric analysis revealed a significant decrease in the mean OVR from $1.0952{\pm}0.0662$ (ranging from 0.9917 to 1.2509) preoperatively to $0.9942{\pm}0.0427$ (ranging from 0.9394 to 1.0680) postoperatively. Conclusion: The application of a RP technique for the repair of orbital wall fractures is a useful tool that may help improve the clinical outcomes by understanding the individual anatomy, determining the operability, and restoring the orbital cavity volume through optimal implant positioning along with an intraoperative navigation system.

급속조형시스템을 위한 STL 포멧의 오류 검증에 관한 연구 (A Study on Error Verification of STL format for Rapid Prototyping System)

  • 최홍태;이석희
    • 한국정밀공학회:학술대회논문집
    • /
    • 한국정밀공학회 1996년도 춘계학술대회 논문집
    • /
    • pp.597-601
    • /
    • 1996
  • Nowadays, the STL format, industrial standard data, which approximates three dimensional CAD model to triangular facets, is used for RP(Rapid Prototyping) system. Because most RP machine is accpted to only two dimensional line segments, but some STL translators are sometimes poorly implemented. The error verifying process is as follows. 1) Remove facets with two or more vertices equal to each other. 2) Fix overlapping error such as more than three facets adjacent to an edge. 3) Fill holes in the mesh by using Delaunay triangulation method. 4) Repair wrong direction and value of normal vectors. This paper is concerned with searching the mentioned errors in advance and modifying them.

  • PDF

쾌속조형시스템을 이용한 생체 조직 재생용 지지체 제작과 특성분석 (Bio-degradable 3D-scaffold fabrication using rapid-prototyping system)

  • 김지웅;박고은;이준희;박수아;김완두
    • 대한기계학회:학술대회논문집
    • /
    • 대한기계학회 2008년도 추계학술대회A
    • /
    • pp.1697-1699
    • /
    • 2008
  • The purpose of tissue engineering is to repair or replace damaged tissues or organs by a combination of cells, scaffold, suitable biochemical and physio-chemical factors. Among the three components, the biodegradable scaffold plays an important role in cell attachment and migration. In this study, we designed 3D porous scaffold by Rapid Prototyping (RP) system and fabricated layer-by-layer 3D structure using Polycarprolactone (PCL) - one of the most flexible biodegradable polymer. Furthermore, the physical and mechanical properties of the scaffolds were evaluated by changing the pore size and the strand diameter of the scaffold. We changed nozzle diameter (strand diameter) and strand to strand distance (pore size) to find the effect on the mechanical property of the scaffold. And the surface morphology, inner structure and storage modulus of PCL scaffold were analyzed with SEM, Micro-CT and DMA.

  • PDF

급결 마이크로 시멘트의 성능평가를 통한 차수층 활용성에 관한 연구 (A Study on the Application of the Water Impermeable by the Evaluation of the Performance of Rapid Micro Cement.)

  • 조일규;유재형;오상근
    • 한국건축시공학회:학술대회논문집
    • /
    • 한국건축시공학회 2018년도 춘계 학술논문 발표대회
    • /
    • pp.345-346
    • /
    • 2018
  • In this study, various materials such as epoxy material, urethane material, cement material, and acrylic material are used to solve the water leakage occurring in underground structures. However, in the reality that the durability is insufficient and the effect is insufficient, it is aimed to improve the repairing effect by using cement and acrylics n combination. As a first study, we tried to verify the performance of rapid micro cement and cement paste and to improve the performance by checking the product properties. Three types of micro cement are evaluated. Three types of micro cement are used: fiber inclusion, fiber unfolding, and cement paste. When the material is selected for micro cement, it is applied to the field to understand the maintenance effect and durability.

  • PDF

마그네시아 인산염 시멘트를 사용한 보수용 초속경 모르타르의 특성에 관한 실험적 연구 (An Experimental Study on the Properties of Ultra Rapid Hardening Mortar Using Magnesia-Phosphate Cement)

  • 안무영;정상진
    • 한국건축시공학회지
    • /
    • 제7권4호
    • /
    • pp.109-116
    • /
    • 2007
  • Building structures are generally large in size and have a long life, and the construction of such structures requires the investment of a huge amount of money and social infrastructure. Furthermore, building structures are closely related to people's life. Recently, however, the rapid development of society has been worsening air pollution, which is in turn accelerating the degradation of building structures. Thus, the safety of building structure is emerging as a critical issue. To cope with this problem, the government enacted "The Special Act on Safety Control for Infrastructure" but we need engineers' higher concern over the maintenance and reinforcement of existing structures. Recently researches are being made actively on repair mortar using ultra rapid hardening cement for recovering the performance of structures. The present study conducted an experiment on the basic physical properties of ultra rapid hardening mortar for repairing and reinforcing building structures using magnesia cement and mono-ammonium phosphate. In the experiment, we changed the water-cement ratio and carried out replacement at different ratio of MAP/MgO(%). We used retarder to have working life, and made comparative analysis through evaluating working life and fluidity and measuring strength by age.

저품질의 순환골재를 혼입한 초속경 시멘트 모르타르의 기초물성 및 부피안정성 (Basic Properties and Dimension Stability of Ultra Rapid Setting Cement Mortar Containing Low-Quality Recycled Aggregate)

  • 전상민;김형기
    • 한국건설순환자원학회논문집
    • /
    • 제9권3호
    • /
    • pp.246-252
    • /
    • 2021
  • 초속경 시멘트 모르타르에 KS 기준보다 흡수율이 높고 비중이 낮은 저품질의 순환골재가 혼입되었을 때 모르타르의 기초물성과 부피안정성을 실험적으로 확인하였다. 순환골재를 사용하지 않는 배합은 관련 업체에서 사용하고 있는 일반 보수 모르타르의 것을 따랐다. 라텍스 혼입 및 미혼입 배합에 대해 잔골재에 대해 부피비로 15%, 30% 치환하였으며, 모르타르의 슬럼프, 응결시간, 압축/휨강도, 그리고 밀봉/노출 양생에 따른 길이변화량을 확인해 보았다. 실험 결과 저품질의 순환골재가 사용될 때, 사용하지 않은 경우에 비해 24시간 이내 극초기 강도가 최대 50%까지 감소하거나, 건조수축이 최대 2배 까지 증가할 위험이 있는 것을 확인하였다.