• International Journal of Precision Engineering and Manufacturing
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• 제5권3호
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• pp.35-42
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• 2004

This research describes that the cutting characteristics and tool wear behavior in the micro cutting of three kinds of wear resistant cemented carbides (WC-Co; V40, V50 and V60) using PCD (Poly Crystalline Diamond) and PCBN (Poly crystalline Cubic Boron Nitride) cutting tools by use of the SEM (Scanning Electron Microscope) direct observation method. The purpose of this research is to present reasonable cutting conditions from the viewpoint of high efficient cutting refer to a precise finished surface and tool wear. Summary of the results is as follows: (1) The cutting forces tend to increase as the increase of the weight percentage of WC particles, and the thrust forces was larger than the principal forces in the cutting of WC-Co. These phenomena were different from the ordinary cutting such as cutting of steel or cast iron. (2) The cutting speed hardly influenced the thrust force, because of the frictional force between the cutting tool edge and small WC particles at low cutting speed region such as 2$\mu\textrm{m}$/s. It seemed that the thrust cutting force occurred by the contact between the flank face and work material near the cutting edge. (3) The wear mechanism for PCD tools is abrasion by hard WC particles of the work materials, which leads diamond grain to be detached from the bond. (4) From the SEM direct observation in cutting the WC-Co, it seems that WC particles are broken and come into contact with the tool edge directly. This causes tool wear, resulting in severe tool damage. (5) In the orthogonal micro cutting of WC-Co, the tool wear in the flank face was formed bigger than that in the rake face on orthogonal micro cutting. And the machining surface integrity on the side of the cutting tool with a negative rake angle was better than that with a positive one, as well as burr in the case of using the cutting tool with a negative rake angle was formed very little compared to the that with a positive one.

• Journal of Mechanical Science and Technology
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• 제16권7호
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• pp.873-881
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• 2002

In this paper, a on-line estimation method of the radial immersion angle using cutting force is presented. The ratio of cutting forces in feed and cross-feed directions acting on the single tooth at the immersion angle is a function of the immersion angle and the ratio of radial to tangential cutting force. It is found that the ratio of radial to tangential cutting force is not affected by cutting conditions and axial rake angle, which implies that the ratio determined by one preliminary experiment can be used regardless of the cutting conditions for a given tool and workpiece material. Using the measured cutting force during machining and predetermined ratio, the radial immersion ratio is estimated in process. Various experimental results show that the proposed method works within 5% error range.

• 한국정밀공학회지
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• 제11권2호
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• pp.182-188
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• 1994

This expermintal study is intended to investigate he development of flank wear in turning os SUS304 which is used in industrial applications and is acknowledged as a machining difficult material. In cutting process, change of velocity, change of feed, and change of depth of cut were investigated about the effect of flank wear, and slenderness ratio is also investigated. The variations of unit cutting force with the change of rake angle and the change of uncut chip area are observed. The friction angles are calculated for the change friction force and observed. The friction angles are calculated for the change friction force and normal forcd on the different rake angles. From this experimental study, the following results can be said. 1. Under the high cutting speed condition, the flaank wear is affected by the feed and depth of cut, but the influence of feed and depth of cut to the flank wear is reduced when the velocity is low. 2. The smaller slenderness ratio is, the shorter the tool life results in high cutting speed, and the lower cutting speed is, the lower the effect of slenderness ratio to the flank wear is. 3. Using the characteristics of force-RMS, the flank wear of a tool can be detected. There are almost no differences between the RMS characteristics of cutting force and feed force.

• 대한물리치료과학회지
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• 제24권3호
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• pp.12-17
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• 2017

Purpose: The purpose of this study was to investigate the effects of backrest angle on lower extremity muscle strength in adult. Method: This research results are based on 10 healthy adults. 10 degree difference in pelvic angle does not effect the cross-connection of the Hamstring muscles, and created 3 types of rest with 20 degree differences each at 95, 115, and 135 degree angles. Result: significantly difference in contractibility muscle strength in accordance to the 3 rake angle. Conclusion: After putting together all these results, since both the expansibility muscle strength and contractibility muscle strength of the knee showed to be effected as the backrest angle changed during isokinetic muscle strength assessment, further research should be conducted if similar research results as this study can be acquired at various angles.

• 한국정밀공학회지
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• 제17권10호
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• pp.132-140
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• 2000

In conventional drilling, burr geometry can be changed according to the variation of drill geometry like point angle, rake angle. Step drilling is proposed to minimize the burr formation in drilling operation. The burr formed in first cutting can be removed in second cutting by the edge in step. The burr formed in second cutting by the edge in step can be minimized according to the change of geometry like, step angle and depth. The mechanism in step drilling is analyzed. Some step drills are applied to drilling the input shaft which is used for vehicle steering. To measure the burr formed in drilling, laser and height gage are used.

• 한국공작기계학회:학술대회논문집
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• 한국공작기계학회 2001년도 춘계학술대회 논문집(한국공작기계학회)
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• pp.346-351
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• 2001

The technique of high speed machining is widely studied in machining field. Because the high efficiency and accuracy in machining can be obtained in high speed machining. Unfortunately the development of tool for high speed machining is not close behind that of machining tool. So in this study, we made 4 types flat end mill for obtaining data according to tool shape. Especially, we concentrated in helix angle and number of cutting edge. First we confirmed cutting condition by several experiments and measuring cutting force, tool life, tool wear and chip shape according to cutting length. In results, we acquired the fact that 45 degree helix angle and six cutting edge tool is suitable for high speed machining.

• 한국정밀공학회지
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• 제6권1호
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• pp.45-51
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• 1989

In metal cutting various types of chips are produced in consequence of cutting conditions. According to the type of chips the cutting mechanism is to be changed. Most of the cutting theory is based on the continuous chip because of its convenient analysis, but the occurrence of the saw-toothed chip depends upon the workpiece and/or the cutting conditions, one of which is titanium alloy used widely. Nowadays titanium alloys are used widely with the rapid development of aerospace structural engineering application, whereas the theory of cutting mechanism has not been established yet, and the formatting process has not been understood satisfactorily, either. Unfortunately several misconceptions, conflicting statements and statements needing further clarifi- cation are also found. In this paper an attempt is made to clarify the formation process of saw-toothed chips which are to be produced during the orthogonal cutting process of titanium alloys. They were machined at low speed to avoid the rapid tool wear. We observed the SEM-photographs of chips taken at the quick-st- opping device. It is hoped that a rational model of the mechanics of cyclic chip formation can be developed. The results obtained are as follows. 1. When a saw- toothed chip is formed, the shear band begins at the primary shear zone and trans- fers to the free surface, so that a segment is produced and it is completed by upsetting between the formatting segment and the formatted segment. 2. As the rake angle or the clearance angle increases in the machining of the titanium alloy, the chip approaches to that of the continous type. 3. When the rake angle and the clearance angle are increased the shear energy and the unit friction energy decrease, which shows the same aspect as that of the continuous chip.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 1993년도 추계학술대회 논문집
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• pp.22-27
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• 1993

The finite element method is applied to analyze the mechanism of metal cutting. This paper introduces some effects, such constitutive deformation laws of workpiece material, friction of tool-chip contact interfaces, tool rake angles and also simulate the cutting process, chip formation and geometry, tool-chip contact, reaction force of tool, cutting temperature. Under the usual [lane strain assumption, quasi-static analysis were performed with variation of tool-chip interface friction coefficients and rake angles. In this analysis, various cutting speeds and depth of cut are adopted. Some cutting parameters are affected to cutting force, plastic deformation of chip, shear plane angle, chip thickness and tool-chip contact length and reaction forces on tool. Cutting temperature and Thermal behavior. Several aspects of the metal cutting process predicted by the finite element analysis provide information about tool shape design and optimal cutting conditions.

• 한국추진공학회지
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• 제26권4호
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• pp.10-20
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• 2022

한국항공우주연구원의 자유제트형 지상추진시험설비인 스크램제트 엔진 시험설비의 마하 5 조건에서 스크램제트 엔진 흡입구의 성능분석 시험을 진행하였다. 스크램제트 엔진 흡입구의 대표적인 성능 인자인 전압력 회복률, 공기 포획율 측정을 위하여 격리부 후방에 설치되는 피토/정압 레이크가 설계 제작되었다. 격리부 후방에 장착된 레이크가 전방의 흡입구 램프와 격리부에 미치는 영향과 레이크로 측정된 흡입구의 성능 인자 분석 그리고 흡입구의 받음각 변화에 따른 벽면 정압력 분포 변화에 대한 분석이 수행되었다. 끝으로 연소기에서의 압력 상승을 모사하는 장치인 흡입구 후방 배압 조정 장치를 이용하여 흡입구 불시동이 발생하는 시점을 확인하였으며, 본 논문에는 그 결과를 정리하였다.

• 지질공학
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• 제1권1호
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• pp.121-136
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• 1991

본 연구에서는 P파형의 초동극성 분포를 이용하여 홍성지진의 Focal Mechanism을 평가하였다. 비선형 전산처리과정을 이용하여 원지진진앙거리에서 관측된 9개의 P파형의 초동극성 분포와 주향, 경사 및 상반변위방향의 변화로부터 구한 Focal Mechanism과의 부합성을 조사하였다. 위의 과정을 이용하여 처리한 결과 주단층면의 주향 및 겅사는 약 247도 및 약 78도로서 홍성부근지역의 선구조와 잘 일치함을 보여주었다. 그러나, 주단층면의 상반변위 방향은 약 40도에서 약 160도 까지의 광범위한 값을 보여주었으나, 이는 관측점의 방위각 분포가 불충분하기 때문인 것으로 분석되었다. 위에서 결정된 Focal Mechanism이 의미하는 주응력 방향은 일본 트렌치를 따라서 태평양판이 유라시아판 아래로 Subduction할 때 가능한 지응력장가 상반되지 않음을 보여 주었다. 또한, 이러한 Focal Mechanism으로부터 원자력발전소나 핵폐기물 처리장 및 처분장 건설시, 부지고유응답 스펙트럼 및 강지진동 자료와 같은 내진설계기준을 위해 필요한 한반도의 지진지체구조 특성에 대한 정보를 얻을 수 있다.