• Proceedings of the KSR Conference
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• 2008.06a
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• pp.936-940
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• 2008

After the introduction of revenue service, abnormal wear has been reported on DMRC EMU wheels that have been manufactured and delivered by Rotem. As a part of an investigation of cause, Rotem has carried out the study of propriety between wheel and rail profile. The wheel profile of DMRC EMU is SK-91146. The material and profile of the wheel was presented by DMRC. The Profile of the rail is UIC 60-1:20. This study tested the propriety of three wheel profiles to include, SK-91146, EN 13715-P8 and UIC s1002 between the rail profile UIC 60-1:20.

• Proceedings of the KSR Conference
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• 2001.05a
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• pp.186-192
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• 2001

A chevron rubber spring is used in primary suspension system for rail vehicle. The chevron spring has function which support the load carried and reduce vibration and noise in operation of rail vehicle. The computer simulation using the non-linear finite element analysis program MARC executed to predict and evaluate the load capacity and stiffness for tile chevron spring. The appropriate shape and material properties are proposed to adjust the required characteristics of chevron spring in the three modes of flexibility. Also, several samples of chevron spring are manufactured and experimented. It is shown that the predicted values agree well tile results obtained from experiments.

• Proceedings of the KSR Conference
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• 2003.10c
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• pp.369-376
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• 2003

The purpose of this work is to general approach to numerically simulating wear in rolling and sliding contact area between wheel and rail interface based on the analysis of dynamics characteristics with general MBS package. A simulation scheme is developed that calculates the wear at a detailed and various level. The estimation of material removal follows Archard's wear equation which states that the reduction of volume is linearly proportional to the sliding distance, the normal applied load and the wear coefficient and inverse proportional to hardness. The main research application is the wheel-rail contact of Korea High Speed Railway.

• Proceedings of the KSR Conference
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• 2000.05a
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• pp.487-494
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• 2000

For the rail fastener clip shoulder being used in Pandrol e-cilp type fastening system, there has been a need to make a structural and electrical improvement due to the fact that PC concrete sleeper showed material loss in the vicinity of exposed portion of the clip shoulder and the fact that track signal was lost when a track insulation block is missing on the track. In the present study, a new lightweight rail fastener clip shoulder with enhanced electrical insulation capability is developed

• Proceedings of the KSR Conference
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• 1998.11a
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• pp.497-504
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• 1998

The manufacturing processes of the head hardened rails and the principles of the heat treatment for carbon steels are introduced in this paper, To get the good wear resistance of the rail, many kinds of microstructure had been developed for the rail head hardening. One of these is the tempered martensitic structure, which is very hard but brittle because of Quenching-Tempering Process. Another is the fine pearlitic structure by Slack Quenching. Now Banitic structure steels are emerging as a potential new material to replace eutectoid pearlitic steels for rail. The main reason of this change is due to the limitaion of pearlitic microstructure with regard to mechanical properties and wear resistances of railway rails.

• Proceedings of the KSR Conference
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• 2008.11b
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• pp.430-435
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• 2008

Hyundai-Rotem Company has designed and manufactured Light Railway Vehicle (LRV) according to the Urban Rail Transit Code, which applies to urban railway vehicles in Korea. The Urban Rail Transit Code specifies the loads, for which vehicle bodies shall be capable of withstanding, identifies how material data shall be used and presents the principles to be used for design verification by analysis and test. The structural design of railway vehicle bodies depends on the loads they are subjected to and the characteristics of the materials they are manufactured from. Therefore Hyundai-Rotem Company has carried out Finite Element Analysis (FEA) and has performed load tests on the vehicle body according to the Urban Rail Transit Code. This research contains the results obtained by the analysis and the load tests. The analysis was carried out using I-DEAS Master Series 12 and load test were carried out using specially designed test jigs and equipment are used for the load tests.

• Journal of the Korea Institute of Building Construction
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• v.21 no.1
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• pp.41-49
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• 2021

This study was to solve the lift problem of the existing unit curtain wall type by using the vertical material mullion as a rail in curtain wall, which is recently used as an external finishing material for high-rise buildings. It has been shown that the application of the curtain wall mullion's rail can be quantified even at 20m/sec wind speed through the Mock-Up test. Based on the sites selected for comparison of construction methods, it was analyzed that the construction period could be shortened by 48 days, or about 20 percent. It was analyzed that the number of construction workers could be reduced by about 33 percent from the previous nine to six. Based on these results, assuming the installation of curtain wall units of 10,000㎡, it is judged that construction cost can be reduced by 80% or more.

• International Journal of Railway
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• v.2 no.2
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• pp.43-49
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• 2009

Wear and rolling contact fatigue (RCF) defects are most important causes of rail damage, and often interaction competitive at present railway track. Head check is one of rolling contact fatigue (RCF) defects, and generally occurs in mild circular curves and transition curves that are set at both ends of sharp circular curves. Wear tends to limit the crack growth of head checks by removing the material from the RCF surface. In order to clarify the conditions of the occurrence and growth of head checks, the authors measured the interacting forces between wheels and rails and the angle of attack of wheelset, and carried out contact analyses using the actual profile data of wheels and rails. The effects of the lateral force, the contact geometry, and the wear rate at rail gauge comer on the formation of head checks were also analyzed by using the worn profiles of actual wheels and rails and the data obtained by a track inspection car. Some specific range of wear rate at the gauge comer was identified as having close relation with occurrence of head checks.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2006.06a
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• pp.93-98
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• 2006

Warm forming technology was classified into hot gas forming of using compressible fluid as a nitrogen gas and warm hydroforming of using the incompressible fluid as a thermal oil by using medium fluid. In this study, the aluminum side-rail part was developed with warm hydroforming technology. For the warm hydroforming system, top and bottom die was designed to insert heating cartridge in die cavity and special indirect fluid heating system was designed to heat the thermal oil. As increase the temperature, hydroformability was increased linearly. Aluminum side-rail center part was formed 90% at the internal pressure of 100bar and perfectly formed at 300bar within a moderate temperature. The tube material used for warm hydroforming was a aluminum 6000 series alloy with the diameter of 120mm, thickness of 5mm, length of 1,300mm. Warm hydroformed side-rail center part had 20% of maximum expansion ratio and below 20% of maximum thinning ratio at corner radius. This results were provided to show warm hydroforming possibility for aluminum automotive components.

• Transactions on Electrical and Electronic Materials
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• v.2 no.4
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• pp.1-6
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• 2001

In this paper, a 1.5 V high-gain high-frequency CMOS complementary operational amplifier is presented. The input stage of op-amp is designed for supporting the constant transconductance on the Input stage by consisting of the parallel-connected rail-to-rail complementary differential pairs. And consisting of the class-AB rail-to-rail output stage using the concept of elementary shunt stage and the grounded-gate cascode compensation technique for improving the low PSRR which was a disadvantage in the general CMOS complementary input stage, the load dependence of open loop gain and the stability of op- amp on the output load are improved, and the high-gain high-frequency operation can be achieved. The designed op-amp operates perfectly on the complementary mode with the 180° phase conversion for a 1.5 V supply voltage, and shows the DC open loop gain of 84 dB, the phase margin of 65°, and the unity gain frequency of 20 MHz. In addition, the amplifier shows the 0.1 % settling time of .179 ㎲ for the positive step and 0.154 ㎲ for the negative step on the 100 mV small-signal step, respectively, and shows the total power dissipation of 8.93 mW.