• Tribology and Lubricants
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• 제30권6호
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• pp.364-369
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• 2014

To assess the wear behavior of rails against subway rail car wheels, we investigate the sliding wear behavior of pins derived from two types of rails (normal rails and heat-treated rails) against a disc derived from a subway rail car wheel, using a pin-on-disc-type tribometer. We base the sliding wear test conditions on the sliding conditions for wheel flange-rail gauge corner contact. We demonstrate the remarkable transition in the wear behavior of the pins derived from the rails, from severe wear to mild wear, as a function of the sliding distance. The wear rate of the heat-treated rail material in the running-in wear region is much lower than that of the normal rail material. Furthermore, the wear rates of the pins in the running-in wear region decrease with increasing hardness and with decreasing sliding speed. However, there is little difference between the heat-treated rail pin and the normal rail pin in the wear rate in the steady-state wear region. Stricter controls on the decarburized layer beneath the surface of rails are required to reduce the wear rate in the running-in wear region.

• 한국철도학회:학술대회논문집
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• 한국철도학회 2004년도 추계학술대회 논문집
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• pp.516-521
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• 2004

TEEE(Thermoplastic ether-ester elastomer) is expected to reduce the noise and vibration from railway because its unique properties such as porosity. in this study, after building TEEE rail pad at established rail, we conducted practical test and vibration test to inquire the field application and endurance of TEEE material. The test results showed that TEEE material was lower vibration than EVA material, therefore, TEEE material was effective from a vibration reduction point of view.

• 한국철도학회:학술대회논문집
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• 한국철도학회 2011년도 정기총회 및 추계학술대회 논문집
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• pp.2153-2162
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• 2011

The goal of this Paper is to reduce rail's wear in curved track by applying an additional surface layer material(High hardness and High resistance capacity of wear) on the top of the railhead. In order to evaluate appropriation of a coating material, experimental tests such as the varieties of fundamental properties tests (hardening, wear, tensile, and bending) and RCF(rolling contact fatigue)test were performed to establish fatigue wear and damage mechanism. As a result, wear performance of coating rail is better than heated rail about 6times and normal rail about 8~9times.

• 한국생산제조학회지
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• 제25권5호
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• pp.380-385
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• 2016

Railway tracks are repeatedly overstressed and damaged owing to increase in passing tonnage and numerous contact cycles between wheels of train and rails. In order to ensure safe train operation, heat-treated rails are used in addition to regular inspection and maintenance of these rails. Normal rails were treated using ultrasonic nanocrystal surface modification (UNSM) to strengthen the surface of rails. A few changes in surface properties were detected with respect to hardness and compressive residual stress after UNSM treatment. Wear and rolling contact fatigue tests were performed using rails whose surfaces were hardened by UNSM and heat-treated rails. The amount of wear and fatigue life cycles were measured to estimate the effect of UNSM on the rail material. The material of the surfacehardened rail showed improved wear and rolling contact fatigue properties.

• 한국철도학회:학술대회논문집
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• 한국철도학회 1999년도 추계학술대회 논문집
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• pp.437-446
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• 1999

The structural behavior of the composite material light rail vehicle body are investigated. Composite material is very useful for light rail vehicle structure due to its high specific strength and lightweight characteristics. The main carbody is made of aluminum alloy. The side wall and roof with composite panels can reduce total vehicle weight about 2000kg. In addition, with the lower density of the foam, enhances lightness in the panel and to save the operation expenses. The finite element analysis code, ANSYS is used to evaluate the stability of the body structure under the various load conditions.

• 한국자동차공학회논문집
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• 제24권3호
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• pp.338-344
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• 2016

The study is actively being performed to increase fuel injection pressure of common rail system among countermeasures to meet the emission regulation strengthen of the Diesel engine. The common rail fuel injection tube in such ultra high pressure common rail system has the weakest structural characteristics against vibration that is generated by fuel injection pressure and pulsation during engine operation and driving. Thus the extreme durability is required for common rail fuel injection tube, and the drawing process is being magnified as the most important technical fact for strength of seamless pipe that is the raw material of common rail tube. In this respect, we analyzed the characteristic of dimension and stress variation of the ultra high pressure common rail fuel injection tube by variation of Die and Plug angle in drawing process. Based on the analysis, we tried to obtain the raw material strength of common rail fuel injection tube for applying to the ultra high pressure common rail system. As a result, Plug angle is more important than entry angle of Die and we could obtain the target dimension and strength of the ultra high pressure common rail fuel injection tube through optimization of Plug angle.

• 대한기계학회논문집 C: 기술과 교육
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• 제3권1호
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• pp.63-69
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• 2015

운반설비 중 보편적 기술의 하나인 EMS (Electric Monorail System)는 천장 트러스에 매달려 운반물을 이송하는 장치로, 공간 활용의 극대화라는 장점과 더불어 저소음 등 작업 환경이 개선된다는 점에서 널리 이용되고 있다. 본 논문에서는 운반물의 하중을 지지하고 고속 이송시 가이드 역할을 하여 이탈을 방지하는 EMS 레일에 대하여 다양한 방법으로 해석하고, 이를 바탕으로 레일 단면 설계의 최적화 방향을 모색한다. 경량이면서 고강성을 지닌 레일은 트러스에 가해지는 하중을 최소화 하고 이로 인한 레일 생산비 절감 및 설치 작업성 향상 등을 기대할 수 있다.

• 한국철도학회:학술대회논문집
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• 한국철도학회 2004년도 추계학술대회 논문집
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• pp.510-515
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• 2004

In this study, we investigate the mechanical properties of rail pad material according to pad types. Especially, to study the application and endurance of TEEE material, we conducted experiments such as tension strength test, hardness test, fatigue test and wear test. Test results showed that TEEE material was better application and endurance than other pad material, but there was difficulties for comparing with others because the variations of application according to pad' types were variable.

• 한국철도학회:학술대회논문집
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• 한국철도학회 2007년도 춘계학술대회 논문집
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• pp.456-460
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• 2007

The original conventional railway was designed to be stand against 150km/h and it is still being operated at the present. However, if the speed of train is improved up to 200km/h in the near future in order to get competitiveness, we examined how the speed effect on the rail and we analyzed the effect of vibration, the stress and the displacement of the rail material by the change of the speed and the change of the property of matter through the hydrostatical and the dynamic analysis about the absence of the rail. As the result of the analysis by the above method, we got the prove that the best synthetic hardness of the rail is $75{\pm}10KN/mm$. Therefore, it is proved that rail pad has to be improved.

• 전기학회논문지
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• 제60권1호
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• pp.85-92
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• 2011

Main characteristic in railroad is the guided movement of the wheel by the track through a metal-to-metal contact, conferring to the rail vehicle a single degree of freedom. There are defects such as head check, shelling, corrugation, squats etc in surface of the rail by interface between the wheel and rail. These defects bring about reducing the life-cycle of rails and track components and increasing noises. In case of bad conditions, it is possible to happen to full-scale accident such as derailment. Recently, the track capacity has been increased for increasing speed and operation efficiency. So, maintenance and indirect cost have been increased. Currently, a coating method of rail construction is proposed by using the ceramics in Korea. Rails are used as the earth in electrical railroad systems. Currently traction return current is flowed through wheels of trains. In case of rails coated, problems are caused in the contact power between wheel and coating material of spray. In this paper, electric model is presented in the AT feeding method. In case of rails coated, electric model is presented. Also, standard resistance of the ceramic is demonstrated by contact power between wheel and coating material of spray.