• Title/Summary/Keyword: punch properties

Search Result 133, Processing Time 0.025 seconds

Degradation Damage Evaluation of High Temperature Structural Components by Electrochemical Anodic Polarization Test (전기화학적 양극분극시험에 의한 고온 설비부재의 열화손상 평가)

  • Yu, Ho-Seon;Song, Mun-Sang;Song, Gi-Uk;Ryu, Dae-Yeong
    • Transactions of the Korean Society of Mechanical Engineers A
    • /
    • v.24 no.6 s.177
    • /
    • pp.1398-1407
    • /
    • 2000
  • The structural steels of power plant show the decrease of mechanical properties due to degradation such as temper embrittlement, creep damage and softening during long-term operation at high temper ature. The typical causes of material degradation damage are the creation and coarsening of carbides(M23C6, M6C) and the segregation of impurities(P, Sb and Sn) to grain boundary. It is also well known that material degradation induces the cleavage fracture and increases the ductile-brittle transition temperature of steels. So, it is very important to evaluate degradation damage to secure the reliable and efficient service condition and to prevent brittle failure in service. However, it would not be appropriate to sample a large test piece from in-service components. Therefore, it is necessary to develop a couple of new approaches to the non-destructive estimation technique which may be applicable to assessing the material degradation of the components with not to influence their essential strength. The purpose of this study is to propose and establish a new electrochemical technique for non-destructive evaluation of material degradation damage for Cr-Mo steels which is widely used in the high temperature structural components. And the electrochemical anodic polarization test results are compared with those of semi-nondestructive SP test.

Half-dome Thermo-forming Tests of Thermoplastic Glass Fiber/PP Composites and FEM Simulations Based on Non-orthogonal Constitutive Models (열가소성 유리섬유/PP 복합재의 반구돔 열성형 평가 및 비직교 구성방정식을 이용한 FEM 수치해석)

  • Lee, Wonoh
    • Composites Research
    • /
    • v.29 no.5
    • /
    • pp.236-242
    • /
    • 2016
  • In this work, tensile and in-plane shear tests for thermoplastic glass fiber/polypropylene composites were performed at a thermo-forming temperature and their properties were characterized and mathematically expressed by using the non-orthogonal constitutive model. As for the thermo-forming test, half-dome experiments were carried out by varying the usage of a releasing agent and the weight of holders. As results, the optimum final shape having well-aligned symmetry and no wrinkle formation was obtained when the releasing agent was used, and it was found that the careful control of a holding force is crucial to manufacture the healthy product. Furthermore, FEM simulations based on the non-orthogonal model showed similar final shapes and tendency of wrinkle formation with experimental results, and confirmed that wrinkles increase with less holding force and higher punch force is required under high frictional condition.

Optimum Formulation of Starch and Non-muscle Protein for Alkali Surimi Gel from Jack Mackerel (전갱이의 알칼리 수리미 겔 제조를 위한 전분 및 비근육 단백질의 최적화)

  • 최종덕;최영준
    • Journal of the Korean Society of Food Science and Nutrition
    • /
    • v.32 no.7
    • /
    • pp.1032-1038
    • /
    • 2003
  • The two-level full factorial and mixture design were used to screen ingredient type and to investigate the effects of ingredients on properties of surimi gel from jack mackerel using measurements of breaking forces, deformation values and color. The addition of starch decreased breaking force significantly (p<0.05), but did not affect deformation. The bovine plasma protein (BPP) among non-muscle proteins increased a breaking force and deformation value. However, the dried egg white increased slightly a breaking force, and decreased greatly a deformation value. The breaking force of gel was increased, but deformation value did not change significantly (p<0.05) with adding BPP. The whiteness of gel was slightly improved with the addition of corn starch and BPP. At 78% moisture, the optimum ratios of ingredients were 89.5∼90.0% for alkali surimi, 4.6∼6.0% for corn starch and 4.3∼5.4% for BPP to obtain above 110g for a breaking force, 4.2 mm for a deformation, and 22.5 for a whiteness.

A Study of New Technique Development for Creep Evaluation of Heat Resistant Steel Weldment(I) (내열강 용접부의 크리프 평가 신기술 개발에 관한 연구)

  • 유효선;백승세;권일현;이송인
    • Journal of Welding and Joining
    • /
    • v.20 no.6
    • /
    • pp.30-30
    • /
    • 2002
  • It has been reported that the creep characteristics on weldment which is composed of weld metal(W.M), fusion line(F.L), heat-affected zone(HAZ), and base meta(B.M) could be unpredictably changed in severe service conditions such as high temperature and high pressure. However, the studies done on creep damage in power plant components have been mostly conducted on B.M and not the creep properties of the localized microstructures in weldment have been thoroughly investigated yet. In this paper, it is investigated the creep characteristics for three microstructures like coarse-grain HAZ(CGHAZ), W.M, and B.M in X20CrMoV121 steel weldment by the small punch-creep-(SP-Creep) test using miniaturized specimen(l0×10×0.5mm). The W.M microstructure possesses the higher creep resistance and shows lower creep strain rate than the B.M and CGHAZ. In the lower creep load the highest creep strain rate is exhibited in CGHAZ, whereas in the higher creep load the B.M represents the high creep strain rate. The power law correlation for all microstructures exists between creep rate and creep load at 600℃. The values of creep load index (n) based on creep strain rate for B.M, CGHAZ, and W.M are 7.54, 4.23, and 5.06, respectively and CGHAZ which shows coarse grains owing to high welding heat has the lowest creep loade index. In all creep loads, the creep life for W.M shows the highest value.

A Study on New Technique Development for Creep Evaluation of Heat Resistant Steel Weldment (I) (내열강 용접부의 크리프 평가 신기술 개발에 관한 연구(I))

  • 유효선;백승세;권일현;이송인
    • Journal of Welding and Joining
    • /
    • v.20 no.6
    • /
    • pp.754-761
    • /
    • 2002
  • It has been reported that the creep characteristics on weldment which is composed of weld metal(W.M), fusion line(F.L), heat-affected zone(HAZ), and base meta(B.M) could be unpredictably changed in severe service conditions such as high temperature and high pressure. However, the studies done on creep damage in power plant components have been mostly conducted on B.M and not the creep properties of the localized microstructures in weldment have been thoroughly investigated yet. In this paper, it is investigated the creep characteristics for three microstructures like coarse-grain HAZ(CGHAZ), W.M, and B.M in X20CrMoV121 steel weldment by the small punch-creep-(SP-Creep) test using miniaturized specimen($10{\times}10{\times}0.5mm$). The W.M microstructure possesses the higher creep resistance and shows lower creep strain rate than the B.M and CGHAZ. In the lower creep load the highest creep strain rate is exhibited in CGHAZ, whereas in the higher creep load the B.M represents the high creep strain rate. The power law correlation for all microstructures exists between creep rate and creep load at $600^{\circ}C$. The values of creep load index (n) based on creep strain rate for B.M, CGHAZ, and W.M are 7.54, 4.23, and 5.06, respectively and CGHAZ which shows coarse grains owing to high welding heat has the lowest creep loade index. In all creep loads, the creep life for W.M shows the highest value.

Comparison of Analysis Methods for Designed Spudcan Bearing Capacity and Penetration Behavior for Southwest Sea Soil (서남해안 해저 토질을 대상으로 설계한 스퍼드캔의 지지력 및 침투 거동 분석을 위한 해석방법 비교)

  • Jin, Haibin;Jang, Beom-Seon;Choi, Jun-Hwan;Zhao, Jun;Kang, Sung-Wook
    • Journal of Ocean Engineering and Technology
    • /
    • v.29 no.2
    • /
    • pp.175-185
    • /
    • 2015
  • Jack-up type WTIV(Wind Turbine Installation Vessel) is used to avoid the effects of waves when installing wind turbines in the Southwest Sea of South Korea. During the preloading procedure, unexpected penetration may cause some risks such as excessive penetration or punch-through failure. To ensure the safety of the WTIV during preloading, the bearing capacities should be evaluated based on the soil data at each borehole. Eight boreholes (OW-1 to -8) have been drilled in the Southwest Sea of South Korea. The bearing capacities of a spudcan designed to be used in this district are calculated using both a conventional analysis and finite element analysis with the soil properties of OW-1 to -8. A finite element analysis is carried out for OW-1, -3, and -4 to gain an in-depth understanding of the soil behavior during the penetration. OW-1, -3, and -4 are representative boreholes for a strong layer overlying a soft layer, a general soft layer, and a soft layer overlying a strong layer, respectively. The resultant bearing capacity curves versus the depth of the numerical analysis are compared with the conventional method. The results show that the conventional analysis is conservative. Case studies for different spudcan areas and shapes are also conducted to seek an appropriate spudcan type for the Southwest Sea of South Korea. Finally, a spudcan with a rectangular shape and a bearing area of $112.8m^2$ is selected.

Statistical Analysis of the Springback Scatter according to the Material Strength in the Sheet Metal Forming Process (판재성형공정에서의 소재 강도에 따른 스프링백 산포의 통계분석)

  • Son, Min-Kyu;Kim, Se-Ho
    • Journal of the Korea Convergence Society
    • /
    • v.13 no.4
    • /
    • pp.287-292
    • /
    • 2022
  • In this paper, the stochastic distribution of the springback amount is investigated for the stamping process of a U-channel shaped-product with ultra-high strength steel. Using the reliability-based design optimization technique (RBDO), stochastic distribution of process parameters is considered in the analysis including material properties and process variation. Quantification of the springback scatters is carried out with the statistical analysis method according to the material strength. It is found that the scattering amount of springback decreases while the amount of springback increases as the tensile strength of the blank material increases, which is investigated by analyzing the strain and stress distribution of the punch and die shoulder. It is noted that the proposed scheme is capable of predicting and responding to the unavoidable scattering of springback in the sheet metal forming process.

Influence of ultrasonic impact treatment on microstructure and mechanical properties of nickel-based alloy overlayer on austenitic stainless steel pipe butt girth joint

  • Xilong Zhao;Kangming Ren;Xinhong Lu;Feng He;Yuekai Jiang
    • Nuclear Engineering and Technology
    • /
    • v.54 no.11
    • /
    • pp.4072-4083
    • /
    • 2022
  • Ultrasonic impact treatment (UIT) is carried out on the Ni-based alloy stainless steel pipe gas tungsten arc welding (GTAW) girth weld, the differences of microstructure, microhardness and shear strength distribution of the joint before and after ultrasonic shock are studied by microhardness test and shear punch test. The results show that after UIT, the plastic deformation layer is formed on the outside surface of the Ni-based alloy overlayer, single-phase austenite and γ type precipitates are formed in the overlayer, and a large number of columnar crystals are formed on the bottom side of the overlayer. The average microhardness of the overlayer increased from 221 H V to 254 H V by 14.9%, the shear strength increased from 696 MPa to 882 MPa with an increase of 26.7% and the transverse average residual stress decreased from 102.71 MPa (tensile stress) to -18.33 MPa (compressive stress), the longitudinal average residual stress decreased from 114.87 MPa (tensile stress) to -84.64 MPa (compressive stress). The fracture surface has been appeared obvious shear lip marks and a few dimples. The element migrates at the fusion boundary between the Ni-based alloy overlayer and the austenitic stainless steel joint, which is leaded to form a local martensite zone and appear hot cracks. The welded joint is cooled by FA solidification mode, which is forming a large number of late and skeleton ferrite phase with an average microhardness of 190 H V and no obvious change in shear strength. The base metal is all austenitic phase with an average microhardness of 206 H V and shear strength of 696 MPa.

Optimum Rheological Mixed ratio of Jumbo Squid and Alaska Pollock Surimi for Gel Product Process (대형오징어와 명태혼합 어묵의 가열겔화시 물성에 영향을 미치는 최적 혼합비)

  • LEE Nahm-Gull;YOO Seung-Geun;CHO Young-Je
    • Korean Journal of Fisheries and Aquatic Sciences
    • /
    • v.32 no.6
    • /
    • pp.718-724
    • /
    • 1999
  • This study was investigated the changes of the properties of matter such as the gel formation of the combined fish based on the mixed rate between the ocean jumbo squid and Alaska pollock surimi, and compared the relationships between the gel formation and water holding capacity. The changes of the gel formation based on 20 min fish grinding time and $2.5\%$ salt concentration according to the mixed rate was thought as the optimal addition limit. There was no significant function of gel product more than $20\%$ Jumbo squid meat. The more squid meat in the mixed meat could make the lower breaking stress but 7:3 rate of pollock : squid could retain breaking strain. The effect of the moisture content on mixed fish meat was studied and the drastic decrease of the gel formation and water holding capacity was indicated in $78\%$.

  • PDF

Rheological Properties of Heat-Induced Gels of Surimi from Acid and Alkali Process (산 및 알칼리 공정으로 조제한 수리미 가열 겔의 물성 특성)

  • Choi Young Joon;Park Joo Dong;Kim Jin Soo;Cho Young Jae;Park Jae W.
    • Korean Journal of Fisheries and Aquatic Sciences
    • /
    • v.35 no.4
    • /
    • pp.309-314
    • /
    • 2002
  • Rhtological properties of surimi gel from white fishes by acid (acid surimi) and alkali (alkali surmi) process and effect of chemicals on gelation were investigated by punch and dynamic tests. The breaking force and deformation values of heat-induced gel of acid surimi were less than their values of alkali and conventional surimi gel, and whiteness was greatly decreased, Gel point of acid surimi was decreased but it of alkali surimi was increased with increasing moisture content in the range of 80 to $85\%$. Storage modulus of acid surimi was the highest vaule in pH 6.8, but that of alkali surimi showed high value at neutral and slightly alkali pH. Propylene glycol increased storage modulus in $20\~50^{\circ}C$, hut urea and 2-mercaptoethanol suppressed it. Potassium bromide improved storage modulus in $20~80^{\circ}C$, The results suggest that alkai process is used for making surimi instead of conventional method.