• 제목/요약/키워드: pulse MAG

검색결과 10건 처리시간 0.023초

박판의 고속용접을 위한 펄스MAG 용접전원의 파형제어에 관한 연구 (Current waveform Control of Pulse MAG Welding Power Source for High Speed Welding of Thin Plates)

  • 구헌회;김태진;김준홍;이현우;조상명
    • 대한전기학회논문지:전기기기및에너지변환시스템부문B
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    • 제48권10호
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    • pp.571-578
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    • 1999
  • Current waveform control of pulse MAG welding power source is studied so that welding of thin plates may obtain high speed and improved performance. In this paper, waveform control method is proposed, digital controller using DSP is able to control the current waveform precisely. High speed welding of thin plates using pulse MAG welding method is made possible. Performance test for 1.2mm thin plates is carried out, output waveform and welding performance is analyzed.

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Pulse MAG 용접용 전원의 출력파형 제어 (Welding Current Waveform Control of Power Source for Pulse MAG)

  • 구헌회;변영복;조상명;이현우;심우용
    • 대한전기학회:학술대회논문집
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    • 대한전기학회 1998년도 하계학술대회 논문집 F
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    • pp.2118-2120
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    • 1998
  • Recently the automatization and the robotization of the arc welding industry is promoted and also the improvement of the welding quality and the work efficiency is required strongly. In this paper, special welding current waveform control algorithm is developed for less spatter and improvement of welding performance in the high speed and low arc voltage range. And the output control and the short circuit waveform control to the varition of the welding is studied by appling the algorithm to the power source for pulse arc welding.

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펄스MAG방식의 350A급 고속박판용접기의 개발과 용접성 평가 (Development of High speed Pulsed MAG Welder and the Evaluation of Weldablility)

  • 김태진;김은수;변영복;구헌회;김선희;조상명;이현수
    • 대한전기학회:학술대회논문집
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    • 대한전기학회 1999년도 하계학술대회 논문집 F
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    • pp.2502-2504
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    • 1999
  • In $CO_2$ arc welding, which is generally used for steel Panel of chassis parts, spatters cause many troubles. This paper represents the Pulse MAG arc welding to limit spatter generation, which is controlled output current instantaneously. And the system designed in this Paper is the digital controller using DSP.

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실시간 공정신호를 통한 용접공정 알고리즘에 관한 연구 (A Study on Welding Process Algorithm through Real-time Current Waveform Analysis)

  • 윤진영;이영민;신순철;최해운
    • Journal of Welding and Joining
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    • 제33권4호
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    • pp.24-29
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    • 2015
  • The current waveform was analysed to monitor the weld quality in real time process. The acquired current waveform was discretely analysed for the top and bottom limits of peaks as well as the pulse frequency measurement. Fast Fourier Transform was implemented in the program to monitor the pulse frequency in real time. The developed algorithm or program was tested for the validation purpose. The cross-section of weld profile was compared to the current waveform profile to correlate the monitored signal and the actual parts. Pulse frequency was also used as auxiliary tool for the quality monitoring. Based on the results, it was possible to evaluate the quality of welding by measure the current waveform profile and frequency measurement.

강의 레이저-아크 하이브리드 용접시 공정변수에 따른 비드용접특성 (II) - 용접 입열 변수의 영향 - (The characteristics of bead welding on steel with process parameter during the laser-arc hybrid welding(II) - Effect of heat input parameters -)

  • 김종도;명기훈;박인덕
    • Journal of Welding and Joining
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    • 제33권2호
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    • pp.91-96
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    • 2015
  • The laser-arc hybrid welding of SS400 steel was carried out with the use of disk laser equipment of 6.6kW maximum power and MAG equipment of pulse mode. Parameter regarding heat input is one of the most important factors that directly affect penetration characteristics and welding defect. Therefore in this study, the effects of laser power, welding speed and current, voltage and pulse correction were investigated. As experiment result, it was found that the lower heat input, the more likely humping bead is formed at the back, and such humping bead could be suppressed by increasing laser power and arc current or decreasing welding speed, thus increasing heat input. Also deep penetration could be achieved by reducing arc voltage or pulse correction parameter in the same welding condition.

DEVELOPMENT OF THE JOINING PROCESSES IN A GLOBAL PERSPECTIVE

  • Pekari, Bertil
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2002년도 Proceedings of the International Welding/Joining Conference-Korea
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    • pp.1-14
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    • 2002
  • There is a continuous development of the most common welding processes like MMA, MIG/MAG, PAW and SAW. At the same time there is a conversion from stick electrodes to solid and cored wires with an increased productivity as a result. In parallel with these changes new processes are introduced and implemented. The number of Friction Stir Welding installations is starting to grow fast Hybrid laser welding has probably made a technical break through. The Magnetic Pulse Welding process is taking off. The different mechanical joining methods; clinching and self-piercing riveting; must not be forgotten. Structural adhesive is another method to consider.

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선박엔진 부품의 고능률 보수용접기술 (High-efficiency repair welding technology for marine engine components)

  • 김영식;길상철
    • Journal of Advanced Marine Engineering and Technology
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    • 제41권1호
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    • pp.21-30
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    • 2017
  • 현재 국내에서 공장 보수용접이 가장 많이 이루어지고 있는 선박 엔진 부품은 피스톤 크라운과 배기밸브이다. 또한 선박 엔진 밸브와 크랭크 축 등의 경우에는 신규 부품에서도 성능향상을 위해 표면개질방법으로 오버레이 용접이 시공되고 있다. 용착률을 높이는 고능률 오버레이 용접 공정으로 Hot Wire GTAW, Cold Tandem GMAW, Band Arc SAW, Tandem SAW법이 개발되어 있고, 용사방법으로 PTA공정이 현장에서 많이 시공되고 있다. 입열량 제어가 용이한 공정으로 GMAW-Pulse, CMT 용접공정이 있다. 엔진 배기밸브의 보수를 위한 오버레이공정에서 열영향부에 가까운 모재 내에 액화균열이 발생하는 경우가 있어 주의를 요한다. GMAW-Pulse 공정과 CMT공정에서는 입열량 제어가 용이하여 높은 용착속도를 유지하면서도 액화균열의 발생 없이 엔진 밸브의 보수 또는 표면 개질 목적으로 시공이 가능하다. 최근에 국내에서 고능률 용접 공정으로 선박엔진의 보수 또는 표면 개질 목적으로 사용 가능한 Super-TIG 용접공정이 개발되어 있다. 이 공정은 아크를 플라즈마 스트림이라고 보고 전류증가에 따라 커지는 아크압력을 막으면서도 용가재의 용융 효율이 극대화 되도록 폭이 큰 C형의 오목한 용가재를 발명하여 용착률을 획기적으로 향상시킨 용접공정이다.