• 제목/요약/키워드: production process of the Modular

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Optimal Buffer Allocation in Multi-Product Repairable Production Lines Based on Multi-State Reliability and Structural Complexity

  • Duan, Jianguo;Xie, Nan;Li, Lianhui
    • KSII Transactions on Internet and Information Systems (TIIS)
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    • 제14권4호
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    • pp.1579-1602
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    • 2020
  • In the design of production system, buffer capacity allocation is a major step. Through polymorphism analysis of production capacity and production capability, this paper investigates a buffer allocation optimization problem aiming at the multi-stage production line including unreliable machines, which is concerned with maximizing the system theoretical production rate and minimizing the system state entropy for a certain amount of buffers simultaneously. Stochastic process analysis is employed to establish Markov models for repairable modular machines. Considering the complex structure, an improved vector UGF (Universal Generating Function) technique and composition operators are introduced to construct the system model. Then the measures to assess the system's multi-state reliability and structural complexity are given. Based on system theoretical production rate and system state entropy, mathematical model for buffer capacity optimization is built and optimized by a specific genetic algorithm. The feasibility and effectiveness of the proposed method is verified by an application of an engine head production line.

활동기준원가계산을 이용한 모듈러 건축 프로젝트의 품질관리방안 (Application of Activity-Based Costing(ABC) for Modular Construction Quality Management)

  • 이정훈
    • 한국건축시공학회지
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    • 제22권5호
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    • pp.485-496
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    • 2022
  • 모듈러 건축프로젝트는 공장제작을 통해 기존 건축공사보다 품질관리에 유리하다. 하지만, 품질관리활동에 대한 명확한 기준과 정의가 확립되지 않아 품질관리비용 규모의 적절성을 판단하기 어렵고, 프로세스 단계별 품질관리활동을 구분하는데 어려움이 있다. 이에, 본 연구에서는 활동기준 중심의 품질관리활동 분류방안을 제시하였으며, 품질비용을 PAF기준에 따라 분류하여 추후 해당 비용 및 활동이 품질관리에 얼마나 효과적인지 확인할 수 있는 방안을 제시하였다. 본 연구는 추후 모듈러 건축프로젝트 단계별 품질관리활동을 정의하고 이에 따른 비용 분배 적절성을 판단하는 근거자료와 데이터베이스를 추구하는데 활용될 수 있다.

디지털경제와 산업 전환: PC와 가전 산업의 사례 연구 (Industrial Transformation in digital economy: A Case Study on PC and Comsumer Industries)

  • 배영자
    • 기술경영경제학회:학술대회논문집
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    • 기술경영경제학회 2002년도 제20회 동계학술발표회 논문집
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    • pp.133-149
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    • 2002
  • This study aims to investigate the impact of wide use of digital technology, in particular, the Internet, on innovation process and corporate strategy in electronics industry. The introduction of digital technology has changed innovation process, business model and organizational structure of the electronics companies. With the introduction of digital technology, the entire value chain of electronics industry from procurement, sales, and marketing to R&D and manufacturing has been restructured. E-commerce has been a major agenda for e-business. Recently, collaboration among electronics companies through e-marketplace has emerged as an important issue. A web-based e-commerce standard, so called RosettaNet, has been developed for facilitating e-transactions of electronics firms. The development of digital technology has dramatically increased the processing speed and sophisticated the virtual reality technology. As simulation becomes easier and more effective, the uncertainty and risk involved in R&D has decreased significantly. Another positive impact is closer cooperation between R&D and manufacturing functions. Taking advantage of automated and flexible production technology, has a new type of firm, so called, EMS (Electronics Manufacturing Services) emerged, whose strategic focus is on manufacturing only. The EMS can be seen as a kind of innovative organization, that is, a modular organization for production function. Digital technology has made convergence of computer and communication possible at early years but right now the convergence has been accelerated in extensive areas of communication, broadcasting, information appliances, software, contents, and services. Firms' effort for an innovative product and service has been intensified and the competition for a new standard product and service has become severe in electronics industry. Business activities are always realized in a specific organizational context. Accordingly building up innovation-friendly organization has emerged as a critical concern. Due to the striking decrease of transaction cost, a network type of organization has proliferated, and a business function turns into a modular organization. As a whole, digital technology has pushed electronics firms into developing their own business model, which takes consideration of standardization of business platform and their core competency.

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Safety-critical 소프트웨어 적용을 위한 소프트웨어 개발 절차 (A Software Engineering Process for Safety-critical Software Application)

  • Kang, Byung-Heon;Kim, Hang-Bae;Chang, Hoon-Seon;Jeon, Jong-Sun;Park, Suk-Joon
    • Nuclear Engineering and Technology
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    • 제27권1호
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    • pp.84-95
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    • 1995
  • Application of computer software to safety-critical systems is on the increase. To be successful, the software must be designed and constructed to meet the functional and performance requirements of the system. For safety reason, the software must be demonstrated not only to meet these requirements, but also to operate safely as a component within the system. For longer-term cost consideration, the software must be designed and structured to ease future maintenance and modifications. This paper present a software engineering process for the production of safety-critical software for a nuclear power plant The presentation is expository in nature of a viable high quality safety-critical software development. It is based on the ideas of a rational design process and on the experience of the adaptation of such process in the production of the safety-critical software for the Shutdown System Number Two of Wolsong 2, 3 & 4 nuclear power generation plants. This process is significantly different from a conventional process in terms of rigorous software development phases and software design techniques. The process covers documentation, design, verification and testing using mathematically precise notations and highly reviewable tabular format to specify software requirements and software design. These specifications allow rigorous, stepwise verification of software design against software requirements, and code against software design using static analysis. The software engineering process described in this paper applies the principle of information-hiding decomposition in software design using a modular design technique so that when a change is' required or an error is detected, the affected scope can be readily and confidently located. It also facilitates a sense of high degree of confidence in the ‘correctness’ of the software production, and provides a relatively simple and straightforward code implementation effort.

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H2-MHR PRE-CONCEPTUAL DESIGN SUMMARY FOR HYDROGEN PRODUCTION

  • Richards, Matt;Shenoy, Arkal
    • Nuclear Engineering and Technology
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    • 제39권1호
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    • pp.1-8
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    • 2007
  • Hydrogen and electricity are expected to dominate the world energy system in the long term. The world currently consumes about 50 million metric tons of hydrogen per year, with the bulk of it being consumed by the chemical and refining industries. The demand for hydrogen is expected to increase, especially if the U.S. and other countries shift their energy usage towards a hydrogen economy, with hydrogen consumed as an energy commodity by the transportation, residential and commercial sectors. However, there is strong motivation to not use fossil fuels in the future as a feedstock for hydrogen production, because the greenhouse gas carbon dioxide is a byproduct and fossil fuel prices are expected to increase significantly. An advanced reactor technology receiving considerable international interest for both electricity and hydrogen production, is the modular helium reactor (MHR), which is a passively safe concept that has evolved from earlier high-temperature gas-cooled reactor (HTGR) designs. For hydrogen production, this concept is referred to as the H2-MHR. Two different hydrogen production technologies are being investigated for the H2-MHR; an advanced sulfur-iodine (SI) thermochemical water splitting process and high-temperature electrolysis (HTE). This paper describes pre-conceptual design descriptions and economic evaluations of full-scale, nth-of-a-kind SI-Based and HTE-Based H2-MHR plants. Hydrogen production costs for both types of plants are estimated to be approximately $2 per kilogram.

CAD정보로부터 BOM 자동 추출 모듈 개발에 관한 연구 (Development of a Module for Automatical Extracting BOM Information from CAD)

  • 이병근;정현석;정현태
    • 산업경영시스템학회지
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    • 제24권67호
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    • pp.103-110
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    • 2001
  • The BOM(Bill Of Material) contains various important information for establishing production scheduling and purchasing process. For effective and efficient constructing of the BOM, some methods, such as, conventional BOM, Modular BOM and Generic BOM are developed. Many companies input the BOM information with manual process. During this process, no one can avoid human errors, that is input error and to omit input necessary Information. We must to remove the possibility of these human errors, and to construct BOM effectively. To do this, we try to take the BOM from CAD data automatically We have developed a supporting system for extracting BOM from AutoCAD files.

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IT 기반 제어시스템의 모듈형 소프트웨어 기술 개발 (Development of Modular Software Technology for IT-based Control System)

  • 이희원;김기원;민병권;이상조
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2005년도 춘계학술대회 논문집
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    • pp.246-249
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    • 2005
  • For agile production methods, manufacturing system requires development of a motion controller which has flexibility of general-purpose motion controller and productivity of specialized-purpose one. In this study we developed a flowchart programming development environment for motion language and process control. A controller designed on this environment can be used as a general purpose motion controller of a machine tool. Design of control programming based on a flowchart has the advantages such as reducing the programming time and improving intuitiveness of interface for users. We created the flowchart-based platform using OPC communication

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한국의 공업화건축 공법 도입활용과정 분석을 통한 3D 프린팅기술 개발 방향성 연구 (Discovering Applicable Lessons for '3D Printing R/D Project' Implementation Through Studying the Process of Adopting Overseas Industrialized Building Production Technological Knowhow in the Korean Context)

  • 이성민;이필원;조후영;이재헌
    • 한국공간구조학회논문집
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    • 제17권4호
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    • pp.59-68
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    • 2017
  • This paper aims at finding some lessons applicable to successful implementation of 'The 3D Printing R/D Project' through both examining the process of adopting overseas industrialized housing production technological knowhow by home builders during the 1970's~1980's period and thereafter until now the various efforts to adjust the technologies efficiently to the Korea's unique situation. Some meaningful lessons can be summarized as follows; I) Deep understanding of 3DP technological know-why along with its inheritance, II) Readjusting of R/D period and goals(cf. Global leader Winsun's 15 years experiment), III) Restructuring for more collaborative R/D B&E system among participating researchers IV) Fostering 3DP expert-engineers and technicians from the early stage, V) Clearing legal barriers in users' adopting 3DP methods necessary, VI) Development of appropriate building material besides concrete. Therefore, it is highly recommended that the above-mentioned 6 lessons positively accepted and applied to the Research Implementation Plan in due course, especially by KICT consortium and KAIA under the guidance of Ministry of Land, Infrastructure and Transport.

디지털 조선소 구축 및 활용을 위한 모델링 및 시뮬레이션 프레임워크 구축 방법론 (Simulation Modeling Methodology and Simulation Framework for a Construction of a Digital Shipyard)

  • 우종훈;오대균;권영대;신종계;서주노
    • 대한조선학회논문집
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    • 제42권4호
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    • pp.411-420
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    • 2005
  • World leading company and research centers have invested much cost and effort into a PLM and digital manufacturing field to obtain their own competitiveness. We have been trying to apply a digital manufacturing, especially simulation to ship production process as a part of PLM implementation for a shipyard. A shipbuilding production system and processes have a complexity and a peculiarity different from other kinds of production systems. So, new analysis and modeling methodology is required to implement digital shipyard. which is a digital manufacturing system for a shipbuilding company. This paper suggests an analysis and simulation modeling methodologies for an implementation of a digital shipyard. New methodologies such as a database-merged simulation, a distributed simulation, a modular simulation with a model library and a 3-tire simulation framework are developed.

초소형 IT 부품 조립을 위한 지능형 민첩 생산시스템 (Agile and Intelligent Manufacturing System for a Small IT Parts Assembly)

  • 김원;강희석;조영준;정지영;서일홍
    • 제어로봇시스템학회논문지
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    • 제13권5호
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    • pp.499-506
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    • 2007
  • The tiny camera module used in a modern cellular phone requires precise assembly processes. To meet the requirement of high resolution and functionality, the number of parts used in a camera module becomes larger and larger. As the market grows rapidly, an automatic camera phone assembly process is required. However, diverse production line and short life cycle make it difficult to build an affordable assembly line. To attack this problem, a flexible and expandable lens assembly system is proposed. To save the manufacturing line set-up time, modular concept is adopted. Also, each module is designed to have intelligence to simplify the set-up process. The assembly system is built up on the standard flat-form that includes a vibration free base, air and electric supplies, and electronic controllers, etc. Furthermore, the assembly cell has the capability of handling tiny, thin, or transparent parts which are very difficult to identify without machine vision.