• Title/Summary/Keyword: product rate variation

Search Result 69, Processing Time 0.031 seconds

A Study on Taguchi and VTA Methods for Product Design (제품설계를 위한 다구찌 방법과 VTA방법에 관한 연구)

  • 장현수;김용범;김우열
    • Journal of the military operations research society of Korea
    • /
    • v.27 no.1
    • /
    • pp.101-113
    • /
    • 2001
  • Taguchi and VTA(variation Transmission Analysis) methods have been widely used recently as new methods for product design. In this study, Taguchi method using analysis of variance and VTA method using regression analysis are reviewed and compared with each other in terms of parameter design and tolerance design. In analysis of variance, variation of quality characteristics arises from noise factors, therefore the optimal levels of design factors are selected to minimize the effect of noise factors. n regression analysis, variation of quality characteristics arises from variation of each own design factors. As a method to reduce variation of these quality characteristics, sensitivity analysis was performed for each design factors. An example of calculating tolerance interval for the given defect rate in PPM is also introduced. Especially, the new method is suggested to increase the estimation accuracy of variation of quality characteristics through regression analysis.

  • PDF

Cyclic Sequencing in Mixed-Model Production Systems (혼류 생산시스템의 주기적 생산순서)

  • Choi, Wonjoon;Kim, Yearnmin;Park, Changkwon;Lee, Yongil
    • Journal of Korean Institute of Industrial Engineers
    • /
    • v.30 no.4
    • /
    • pp.317-327
    • /
    • 2004
  • In mixed-model production systems, various models of products are produced alternately on the same production line. When the total number of models or the total production quantity is large, it takes a long time to determine the production sequence of the products. In this paper, we will show that in case of product rate variation problem (PRV) problem with nonidentical symmetric convex discrepancy function, an optimum sequence can be obtained by repeating an optimum sequence in a reduced subproblem.

Structural results and a solution for the product rate variation problem : A graph-theoretic approach

  • Choe Sang-Woong
    • Proceedings of the Korean Operations and Management Science Society Conference
    • /
    • 2004.10a
    • /
    • pp.250-278
    • /
    • 2004
  • The product rate variation problem, to be called the PRVP, is to sequence different type units that minimizes the maximum value of a deviation function between ideal and actual rates. The PRVP is an important scheduling problem that arises on mixed-model assembly lines. A surge of research has examined very interesting methods for the PRVP. We believe, however, that several issues are still open with respect to this problem. In this study, we consider convex bipartite graphs, perfect matchings, permanents and balanced sequences. The ultimate objective of this study is to show that we can provide a more efficient and in-depth procedure with a graph theoretic approach in order to solve the PRVP. To achieve this goal, we propose formal alternative proofs for some of the results stated in the previous studies, and establish several new results.

  • PDF

Variation Stack-Up Analysis Using Monte Carlo Simulation for Manufacturing Process Control and Specification

  • Lee, Byoungki
    • Journal of Korean Society for Quality Management
    • /
    • v.22 no.4
    • /
    • pp.79-101
    • /
    • 1994
  • In modern manufacturing, a product consists of many components created by different processes. Variations in the individual component dimensions and in the processes may result in unacceptable final assemblies. Thus, engineers have increased pressure to properly set tolerance specifications for individual components and to control manufacturing processes. When a proper variation stack-up analysis is not performed for all of the components in a functional system, all component parts can be within specifications, but the final assembly may not be functional. Thus, in order to improve the performance of the final assembly, a proper variation stack-up analysis is essential for specifying dimensional tolerances and process control. This research provides a detailed case example of the use of variation stack-up analysis using a Monte Carlo simulation method to improve the defect rate of a complex process, which is the commutator brush track undercut process of an armature assembly of a small motor. Variations in individual component dimensions and process mean shifts cause high defect rate, Since some dimensional characteristics have non-normal distributions and the stack-up function is non-linear, the Monte Carlo simulation method is used.

  • PDF

Mechanical Characteristics of Al 6061 Alloy with the Variation of Strain and Forming Speed (변형량 및 변형속도 변화에 따른 Al 6061합금의 특성 변화)

  • 권용남;권진욱;이영선;이정환
    • Proceedings of the Korean Society for Technology of Plasticity Conference
    • /
    • 2003.05a
    • /
    • pp.88-91
    • /
    • 2003
  • The forging of Al 6061 has been studied by using finite element analysis and real forging experiment to find out the effect of strain rate and strain on the final forged product. It seems to be well known that the mechanical properties depend on the microstructures of forged products. The hot deformation of Al alleys including Al 6061 has been researched quite a long period on the various aspects. However, the forging of Al alloys seem to have few information, especially the recrystallization, recovery and grain growth. To elucidate the process variables to control those microstuctual aspects the specially designed model was used for finite element simulation and forging experiments, in which the variation of strain and strain rate could be obtained. The effect of strain md strain rate has been related with the microstructures of forging stocks.

  • PDF

A Study on the Effect of the $CO_2$ Gas on the Growth Mechanism of the Nitrocarburized Layer (연질화층의 성장기구에 미치는 $CO_2$가스의 영향에 관한 연구)

  • Lee, Gu-Hyeon
    • 연구논문집
    • /
    • s.25
    • /
    • pp.175-184
    • /
    • 1995
  • Mechanical properties of the gas nitrocarburized product depend on the surface compound layer and the diffusion zone formed. The compound layer improves the wear resistance, and the corrosion resistance. Though phase composition, pore layer and growth rate of the compound layer varies according to the treatment time, temperature and the kind of the steel substrate, they are strongly influenced by the environmental gas composition. In the current study, the growth behavior of the compound layer and diffusion zone of the carbon steel and the alloy steel upon nitrocarburizing treatment at $570^{\circ}C$, and the phase composition and the variation in the growth rate of the compound layer according to the variation of the gas environment which was the medium of the nitriding and carburizing reaction were investigated.

  • PDF

Study on Drug Product Design of Phenylbutazone Tablets by Direct Compressing (직타법(直打法)에 의(依)한 Phenylbutazone 정제(錠劑)의 제조설계(製造設計)에 관(關)한 연구(硏究))

  • Kim, Ock-Nam;Young, Jae-Ick
    • Journal of Pharmaceutical Investigation
    • /
    • v.10 no.1
    • /
    • pp.24-33
    • /
    • 1980
  • Drug product design of phenylbutazone tablets by direct compressing was investigated. Weight variation, hardness, friability, disintegration time, apparent volume and dissolution rate for experimental tablets of nine formulations which were considered to be the effect of the additive concentration were measured. It was found out that direct compressing by the formulation No. 5 was the most suitable condition (phenylbutazone 16.7%, lactose 25%, calcium phosphate dibasic 15%, $Avicel^{\circledR}$ 41.83% and magnesium stearate 1.5%). The coefficient of correlation between disintegration time and dissolution rate, r, was = -0.97 (P<0.01).

  • PDF

COMPARATIVE STUDIES ON INDIGENOUS STARTER CULTURE STRAINS FOR THEIR RATE OF ACID PRODUCTION

  • Masud, T.;Sultana, K.;Kausar, R.
    • Asian-Australasian Journal of Animal Sciences
    • /
    • v.5 no.3
    • /
    • pp.559-561
    • /
    • 1992
  • Three strains each of L. bulgaricus and S. thermophilus isolated from indigenous dahi were examined for their rate of acid production and corresponding pH values in skim milk medium incubated at $40^{\circ}C$. No significant increase in titrable acidity or decrease in pH were recorded from initial period up to 2nd hour in both the strains. Following this period, however, there was a continuous increase in titrable acidity and a decrease in pH value in the milk for all the tested strains. Further it was observed that there was a variation among these strains for their acid production rate. High rate of acid production was recorded for the L. bulgaricus as compared to S. thermophilus. The results further, suggested that efforts should be made to select a proper pair of L. bulgaricus and S. thermophilus according to their rate of acid production, at a particular temperature in order to produce a good quality product.

Transition-State Variation in the Solvolyses of para-Substiuted Phenyl Chloroformates in Alcohol-Water Mixtures

  • 구인선;양기율;강금덕;이익춘
    • Bulletin of the Korean Chemical Society
    • /
    • v.19 no.9
    • /
    • pp.968-973
    • /
    • 1998
  • Solvolyses of para-substituted phenyl chloroformates in water, $D_2O,\;CH_3OD$, 50% $D_2O-CH_3OD$, and in aqueous binary mixtures of acetone, ethanol, methanol are investigated at 25.0 ℃. Product selectivities are reported for a wide range of ethanol-water and methanol-water solvent compositions. These data are interpreted using the Grunwald-Winstein relationship, Hammett equation, and quantum mechanical model. Grunwald-Winstein plots of the first-order rate constants for phenyl chloroformates with $Y_{Cl}$ (based on 1-adamantyl chloride) show marked dispersions into three separate curves for the three aqueous mixtures with a small m value and a rate maximum for aqueous alcohol solvents. To account for these results, third-order rate constants, $k_{ww},\;k_{aw},\;k_{wa}$, and $k_{aa}$ were calculated from the observed $k_{ww}\;and\;k_{aa}$ values together with $k_{aw}\;and\;k_{wa}$ calculated from the computer fit. The kinetic solvent isotope effects determined in water and methanol are consistent with the proposed mechanism of the general base catalyzed carbonyl addition-elimination for para-substituted phenyl chloroformates solvolyses based on mass law and stoichiometric salvation effect studies. This study has shown that the quantum mechanical model predicts transition state variation correctly for $S_N2\;like\;S_AN$ reaction mechanism of para-substituted phenyl chloroformates.

Simplistic Determination of Operation Parameters for Simulated Moving Bed (SMB) Chromatography for the Separation of Ketoprofen Enantiomer

  • Park, Tae-Hyun;Yoon, Tae-Ho;Kim, In-Ho
    • Biotechnology and Bioprocess Engineering:BBE
    • /
    • v.10 no.4
    • /
    • pp.341-345
    • /
    • 2005
  • Since it is troublesome to estimate adequate flow rates in four sections of SMB chromatography, a systematic determination of the flow rates has been suggested by using ketoprofen as a model chiral enantiomer. S-ketoprofen. less retained species, was separated from raffinate stream and the variation in its purity was dependent on the changes of the flow rate of section 4 ($Q_4$), the raffinate flow rate ($Q_{raf}$), and the feed flow rate ($Q_{feed}$) under a fixed switch­ing time t$^{\ast}$. When one parameter was changed at the given experimental condition, purities of product were changed and these phenomena has be well explained by the triangle theory.