• Title/Summary/Keyword: process measurement

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Development of Multi-point Heat Flux Measurement for Steel Quenching (강재 열처리용 다점 열유속 측정 기술 개발)

  • Lee, Jungho;Oh, Dong-Wook;Do, Kyu Hyung;Kim, Tae Hoon
    • Journal of the Korean Society for Heat Treatment
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    • v.25 no.4
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    • pp.181-189
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    • 2012
  • The demand on quantitative measurement of the heat flux is motivated in making higher-quality steel product through a water quenching process of plate mill. To improve a spatial degree of heat flux measurement, the multi-point heat flux measurement was carried out by a unique experimental technique that has a combination of the existing single-point heat flux gauge. The corresponding heat flux can be easily determined by Fourier's law in a conventional way. The multi-point heat flux gauge developed in this study can be applicable to measure the surface heat flux, the surface heat transfer coefficient during a water quenching applications of steelmaking process. The results exhibit different heat transfer regimes; such as single-phase forced convection, nucleate boiling, and film boiling, that are occurred in close proximity on the multi-point heat flux gauge quenched by water impinging jet.

Development of Elimination Method of Measurement noise to Improve accuracy for White Light Interferometry (백색광 간섭계의 정밀도 향상을 위한 노이즈 제거 방법)

  • Ko, Kuk-Won;Cho, Soo-Yong;Kim, Min-Young
    • Journal of Institute of Control, Robotics and Systems
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    • v.14 no.6
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    • pp.519-522
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    • 2008
  • As industry of a semiconductor and LCD industry have been rapidly growing, precision technologies of machining such as etching and 3D measurement are required. Stylus has been important measuring method in traditional manufacturing process. However, its disadvantages are low measuring speed and damage possibility at contacting point. To overcome mentioned disadvantage, non-contacting measurement method is needed such as PMP(Phase Measuring Profilometry), WSI(white scanning interferometer) and Confocal Profilometry. Among above 3 well-known methods, WSI started to be applied to FPD(flat panel display) manufacturing process. Even though it overcomes 21t ambiguity of PMP method and can measure objects which has specular surface, the measuring speed and vibration coming from manufacturing machine are one of main issue to apply full automatic total inspection. In this study, We develop high speed WSI system and algorithm to reduce unknown noise. The developing WSI and algorithm are implemented to measure 3D surface of wafer. Experimental results revealed that the proposed system and algorithm are able to measure 3D surface profile of wafer with a good precision and high speed.

Improvement of Soot Probe Efficiency for Automotive Emission Measurement (자동차 배기가스 측정을 위한 매연프로브 효율 개선에 관한 연구)

  • Chae, Il-Seok;Kim, Sang-Yu;Kim, Jae-Yeol
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.18 no.8
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    • pp.74-81
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    • 2019
  • Cars are inspected in the transport sector for their ability to achieve the greenhouse gas reduction targets. A vehicle (automobile) inspection broadly consists of regular and total checks, and both the safety level and the amount of exhaust gas are checked simultaneously during a vehicle inspection. This study deals with the efficiency of a soot probe to measure soot emissions from diesel vehicles. When the vehicle exhaust gas measurement is performed, there may be a difference between the exhaust gas temperature and the soot suction amount because of the different shape and angle of the exhaust port for each vehicle type. This may result in some incidents where the correct inspection nonconforming vehicle is not selected. Therefore, in this study, the shape of the probe was improved to increase the soot measurement efficiency under the condition of the exhaust pipe angle change.

Economical Gas Chamber for In-situ Gas Measurement and Analysis of Gas Response Characteristics according to Sensor Voltage (인시투 가스 측정이 가능한 경제적 가스 챔버 구현 및 센서 전압에 따른 가스 응답 특성 분석)

  • Choi, Yun-Suk;Lee, In Hwan
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.18 no.5
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    • pp.1-8
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    • 2019
  • Breath analysis using a portable device is better than the classical breath analysis system in terms of installation and operation. There is an increasing need to develop cost-effective equipment for testing gas sensors from the viewpoint of functionalities that can be applied applicable to portable devices. In the present study, an economical gas chamber for in-situ gas measurement is implemented with a single gas chamber without using expensive gas storage and control equipment; the gas response characteristics are analyzed using the above-described chamber. The main features of the implemented gas chamber are simple injection procedure, improved gas diffusion, easy measurement and cleaning, support for low-power mode measurement function for portable devices, and open source platform. Moreover, an analysis of gas response characteristics based on changes in sensor voltage show that the sensitivity and 90% response time are affected by the sensor voltage. Furthermore, the sensitivity graph has an inflection point in a specific range. The gas sensor applied in this study showed fast response speed and high sensitivity for sensor voltages of 3.0-3.5 V, regardless of the concentration of acetone gas, the target gas used in this study.

A Study of the Measurement of the Flow Coefficient Cv of a Ball Valve for Instrumentation (계장용 볼 밸브 유량계수 Cv 측정에 관한 연구)

  • Kang, Chang-Won;Yi, Chung-Seob;Jang, Se-Min;Lee, Chi-Woo
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.18 no.3
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    • pp.103-108
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    • 2019
  • The results of the measurement of the flow-rate coefficient (Cv-value) and the analysis of a small ball valve are summarized follows. The Cv-values of 1/2-, 3/4- and 1-inch ball valves were measured using a flow-rate measurement test. The manufacturer obtained the Cv-value using a theoretical calculation method. The new experimental measurement and analysis method yielded more reliable results. In addition, the Cv value obtained through numerical analysis was almost identical the value provided by the manufacturer, which was based on experimental results. A Study on Flow Analysis results are all similar appearances as the reliability of the results.

A practical subcritical rod worth measurement technique based on the improved neutron source multiplication method

  • Jiahe Bai;Chenghui Wan;Ser Gi Hong;Hongchun Wu
    • Nuclear Engineering and Technology
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    • v.56 no.4
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    • pp.1398-1406
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    • 2024
  • The control rod worth is a key safety parameter required to be measured in commercial pressurized water reactors (PWRs). Conventionally, the control rod worth is measured after reaching the critical state, which occupies the considerable time in the zero-power physics test. In this study, an efficient control-rod worth measurement technique has been proposed based on the improved neutron-source multiplication method, which can be implemented with the source-range detector count rates in the subcritical states. Moreover, the noise reduction technique has been adopted to smooth the large fluctuation existing in the original signals. In order to verify the engineering performance of the proposed measurement technique, the measured source-range detector count rates during the rod withdrawal process before reaching critical state in a CNP1000 reactor have been employed. It demonstrated that almost all estimated results of control rod worth satisfy the engineering acceptance criteria, except one control rod with the relative difference over 10 %, which indicates the capability of the proposed method in estimating control rod worth.

Evaluation of Postural Load during Liquid Weight Measurement Process Using Ratio of Exposure Time

  • Lee, Sung-Koon;Park, Peom
    • Journal of the Ergonomics Society of Korea
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    • v.31 no.3
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    • pp.445-453
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    • 2012
  • The aim of this paper was to prove that if the risk level in combined tasks was improved through evaluation of postural load of liquid weight measurement process, the workload level and ratio of exposure time would be changed, and the time of process would be seen concurrently. Background: According to results of epidemiological studies conducted by Korea Occupational Safety & Health Agency, 122 musculoskeletal disorders occurred during 1992 to 2008, in which manufacturing industry covers 96(78.7%) of total. However, this is an insufficient level and only occupies 39% based on the South Korea's manufacturing standard industrial classification(246 industries). Method: Firstly, the number of batches weighed on one day(460min) was investigated based on the work performed and Weight measured weekly. VCR recording was taken based on the level of liquid ingredients prescribed for 1batch using the Camcorder. After dividing a 356 sec video into 1 sec using the screen capture function in Gom player, the job classification was performed by analyzing the change of working postures, which revealed 148 working postures. Time measurement was decided by time of the postures was being maintained. Then, the REBA analysis was performed for the working postures. The ratio of Exposure time was calculated based on the measurement time and REBA Score. In addition, the recommendations were designed and implementation was carried out for the working postures with REBA Score higher than 3. Finally, after the intervention, REBA measurement, time measurement, and ratio of exposure time were calculated for the comparison of works before and after improvement. Results: The number of work elements was decreased by 30.4% from 148 to 103 after improvement. The results of time measurement showed that the time was reduced by 46.3% from 356 sec to 191 sec. And the ratio of exposure time was also improved by 52.1% from 0% to 52.1% after improvement. Conclusion: The reduction of time was found to improve the productivity of management. Furthermore, because the reduction of ratio of exposure time and the improvement of workload level are the improvement of discomfort, it would contribute to the improvement of the worker's psychological working posture. Application: These results would contribute to musculoskeletal disease prevention and management performance. Further studies for other industries would be needed based on this case study.

Isomorphism, Human Resource Capability and Its Role in Performance Measurement and Accountability

  • WULANINGRUM, Puspita Dewi;AKBAR, Rusdi;SARI, Martdian Ratna
    • The Journal of Asian Finance, Economics and Business
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    • v.7 no.12
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    • pp.1099-1110
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    • 2020
  • This research tests the effects of institutional pressures, the use of performance measurement systems and accountability, and moderation effects of human resource capability between institutional pressures and the use of performance measurement systems in the Local Government institutions in Indonesia. The research aims to provide empirical evidence both quantitatively and qualitatively that isomorphism institutional pressures occurred in the scope of implementation of the performance measurement system and accountability in the public sector organizations and to show the importance of human resource capability enhancement in reducing external pressure impact. In addition, it tries to develop the correlation model of institutional pressures, human resource capability, implementation of the performance measurement system, and accountability of public sector organizations. The research used mixed methods with sequential explanatory design. The data collection used surveys and interviews in 209 regency/Special Region of Yogyakarta and Central Java local governments as samples. The research result indicated that the institutionalization process of the performance measurement is influenced by institutional pressures, especially coercive and mimetic pressures. Human resource capability was unable to weaken institutional pressures effects in the performance measurement system implementation. The research also proved that the use of a performance measurement system was able to improve local government institution accountability.

Development of an Analysis Software for the Load Measurement of Wind Turbines (풍력발전기의 하중 측정을 위한 해석 소프트웨어의 개발)

  • Gil, Kyehwan;Bang, Je-Sung;Chung, Chinwha
    • Journal of Wind Energy
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    • v.4 no.1
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    • pp.20-29
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    • 2013
  • Load measurement, which is performed based on IEC 61400-13, consists of three stages: the stage of collecting huge amounts of load measurement data through a measurement campaign lasting for several months; the stage of processing the measured data, including data validation and classification; and the stage of analyzing the processed data through time series analysis, load statistics analysis, frequency analysis, load spectrum analysis, and equivalent load analysis. In this research, we pursued the development of an analysis software in MATLAB to save labor and to secure exact and consistent performance evaluation data in processing and analyzing load measurement data. The completed analysis software also includes the functions of processing and analyzing power performance measurement data in accordance with IEC 61400-12. The analysis software was effectively applied to process and analyse the load measurement data from a demonstration research for a 750 kW direct-drive wind turbine generator system (KBP-750D), performed at the Daegwanryeong Wind Turbine Demonstration Complex. This paper describes the details of the analysis software and its processing and analysis stages for load measurement data and presents the analysis results.

Construction of Cable Staying Roof Structure of Jeju Worldcup Stadium (제주월드컵경기장 지붕지지 케이블의 시공)

  • Lee, Ju-Young;Kim, Chan-Soo
    • Journal of Korean Association for Spatial Structures
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    • v.2 no.4 s.6
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    • pp.37-44
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    • 2002
  • The cable staying roof structure of Jeju worldcup stadium should be erected with correct prestressed force that is required by the structural engineer who designs this structure. This study evaluated and adapted the erection process of cable, the erection force and the measurement of cable force for Jeju worldcup stadium. The process of erection is required not only to calculate erection force but also to check structural stability, following process, construction period and using cranes. Considering the site conditions and technical problems, this study can attain successfully the erection of cable staying roof structure of Jeju worldcup stadium with allowable errors.

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