• Title/Summary/Keyword: process measurement

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Measurement Error Modeling for On-Machine Measurement of Sculptured Surfaces

  • Cho, Myeong-Woo;Lee, Se-Hee;Seo, Tae-Il
    • International Journal of Precision Engineering and Manufacturing
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    • v.2 no.2
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    • pp.73-80
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    • 2001
  • The objective of this research is to develop a measurement error model for sculptured surface in On-Machine Measurement(OMM) process based on a closed-loop configuration. The geometric error model of each axis of a vertical CNC machining center is derived using a 4$\times$4 homogeneous transformation matrix. The ideal locations of a touch-type probe for the sculptured surface measurement are calculated from the parametric surface representation and X-, Y- directional geometric errors of the machine. Also the actual coordinates of the probe are calculated by considering the pre-travel variation of a probe and Z-directional geometric errors. Then, the step-by-sep measurement error analysis method is suggested based on a closed-loop configuration of the machining center including workpiece and probe errors. The simulation study shows the simplicity and effectiveness of the proposed error modeling strategy.

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Concentration Measurement of Alcohol Solution Using Immersion-Type On-Line Refractometer (침적식 온라인 굴절계를 이용한 알코올 농도의 측정)

  • 정옥진;김영한
    • Journal of Institute of Control, Robotics and Systems
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    • v.9 no.6
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    • pp.473-477
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    • 2003
  • An immersion-type on-line refractometer useful for the in-situ measurement of chemical composition and temperature is developed, and its performance is examined by applying the refractometer to known alcohol solution having concentrations between 0 vol. % and 25 vol. %. Because refractive index and temperature are measured simultaneously, it is possible to compensate the effect of temperature for fast and direct measurement. The outcome of composition measurement for the different concentrations of alcohol solution indicates that the device is suitable for the chemical composition measurement by yielding stable and reproducible reading.

Improvement of the Accuracy and Conveniency in Automated Strain Measurement through High-Resolution Image Processing (고해상도 화상처리를 통한 자동 변형률 측정의 정확도와 편의성 개선)

  • Kim, H.J.;Choi, S.C.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2006.06a
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    • pp.34-39
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    • 2006
  • An automated surface-strain measurement system, named ASIAS, was developed by using the image processing and stereo vision techniques in the previous studies by the corresponding author and his coworkers. This system has been upgraded mainly to improve the accuracy through image enhancement, sub-pixel measurement, surface smoothing, etc., since the first version was released. The present study has still more improved the convenience of users as well as the accuracy of measurement by processing high resolution images 8 mega pixels or more which can be easily obtained from a portable digital steal camera. It is proved that high resolution image processing greatly decreases the measurement error and gives strain data without considerable deterioration of accuracy even when the deformed grids to be measured and the master grids for camera calibration are captured together in the same image, making the whole process of strain measurement much simpler.

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The Study on the Surface Roughness Measurement by Using Scattered Lights (산란광을 이용한 표면 거칠기측정에 관한 연구)

  • 강효석;임한석;정해도;안중환
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1996.11a
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    • pp.464-468
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    • 1996
  • To evaluate the surface integrity of machined products such as die, the surface roughness measurement is being much used. Especially, for machining automation and promotion of productivity, the surface roughness measurement technique changes from sepatate measuring system after machining process to the on-the-machine measurement. This study is on the surface roughness measurement by using scattered lights for on-the-machine measurement. This system is designed with a simple optical construction. And experiments are implemented with standard roughness specimen to obtain the parameters which are specularly reflected region parameter and diffusely reflected region parameter. To determine the surface roughness quickly, neural network is used. And this system gives the possibility to apply to the various production processes.

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Application of Time Domain Reflectometry to Estimate Curing Process of Cementitious Grout (시계열반사계를 이용한 시멘트계열 지반보강재의 양생과정 평가)

  • Jun, Minu;Cho, Hyunmuk;Lee, Eun Sang;Hong, Won-Taek
    • Journal of the Korean Geotechnical Society
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    • v.40 no.3
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    • pp.85-91
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    • 2024
  • To realize stable use of ground treated with cementitious materials, the curing process must be evaluated. In this study, a time domain reflectometry (TDR) measurement system was employed to evaluate the curing process of cementitious grout based on the electromagnetic property. A coated probe was manufactured to prevent electrical connection between the electrodes by the electrically conductive cementitious grout, and a calibration process was performed to estimate the actual relative permittivity using the coated probe. To assess the curing process of cementitious grout using the TDR measurement system, cementitious grout with added retarder was prepared with a water-to-cement ratio of 45%. A preliminary measurement was conducted immediately after pouring the cementitious grout into the mold to test the applicability of the coated probe, and TDR signals and relative permittivity were measured at 3~288 hours of curing time. The experimental results demonstrate that the relative permittivity of the cementitious grout immediately after pouring was greater than 100, decreased rapidly over time, and converged to approximately 13.8 at 144 hours, which is considered the fully cured time. This findings of this study demonstrate that the TDR measurement system with a coated probe is applicable to electrically conductive materials. In addition, the TDR measurement system can be used effectively to monitor the curing process of cementitious grout based on electromagnetic properties.

A Study on a Hartmann Test of Optical Mirror for On-Machine Measurement of Polishing machine (광학면 연마기의 OMM을 위한 Hartmann Test 방법 연구)

  • 김옥현;이응석;오창진;김용관
    • Journal of the Korean Society for Precision Engineering
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    • v.21 no.1
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    • pp.40-45
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    • 2004
  • Recently, aspheric optical lenses and mirrors, which are harder to manufacture and measure than the conventional spherical ones, are widely used, particularly in electronic fabrication process. Generally, interferometric optical method is used for the measurement of spherical optical surface. However, the interferometric method for aspheric surface measurement is difficult because it needs a precise null corrector and strict environmental conditions such as constant temperature, humidity and vibrations. We have been studied on the manufacturing of aspheric optics to improve the surface profile accuracy and productivity using a corrective polishing process. For the corrective polishing, a practical method of On-Machine Measurement (OMM) is required. For this purpose, an optical OMM system has been studied using the Shach-Hartmann test, which is very robust to the practical polishing environment. The wavefront has been reconstructed from the measured data using the primary aberration polynomial function by the least squares fitting. The measured result of the OMM system shows that the maximum deviation is less than 200 nm for the one of commercial Fizeau interferometer Wyko 6000.

Measurement of Step Difference using Digital Holography of ITO Thin Film Fabricated by Sputtering Method (스퍼터링 공법으로 제작한 ITO 박막의 디지털 홀로그래피를 이용한 단차에 대한 측정)

  • Jung, Hyun Il;Shin, Ju Yeop;Park, Jong Hyun;Jung, Hyunchul;Kim, Kyeong-suk
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.20 no.9
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    • pp.84-89
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    • 2021
  • Indium tin oxide (ITO) transparent electrodes, which are used to manufacture organic light-emitting diodes, are used in light-emitting surface electrodes of display EL panels such as cell phones and TVs, liquid crystal panels, transparent switches, and plane heating elements. ITO is a major component that consists of indium and tin and is advantageous in terms of obtaining sheet resistance and light transmittance in a thin film. However, the optical performance of devices decreases with an increase in its thickness. A digital holography system was constructed and measured for the step measurement of the ITO thin film, and the reliability of the technique was verified by comparing the FE-SEM measurement results. The error rate of the step difference measurement was within ±5%. This result demonstrated that this technique is useful for applications in advanced MEMS and NEMS industrial fields.

The measurement temperature and analysis used embedded system by internet explorer (인터넷 익스플로러를 통한 임베디드 시스템 기반의 온도 측정 및 분석)

  • 김희식;김영일;설대연;남철
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.10a
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    • pp.1003-1006
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    • 2004
  • In this paper have developed a system for monitoring and processing the real time sensor data in remote site through network. For realizing this system, measurement equipment and protocol are used to transmit the measurement data to remote server and to process measurement data. In server part, the received data from remote site sensor is converted to text or graphic charts for user. The measurement device in sensor part receives the sensor data form sensor and store the received data to its internal memory for transmitting data to server part through Internet. Also the measurement device can receive data form server. The temperature sensor is connected to the measurement device located in laboratory and the measurement device measures temperature of laboratory which can be confirmed by user through Internet. We have developed a server programworking on the Linux to store measurement data from measurement device to server memory. The program is use for SNMP(Simple Network Management Protocol) to exchange data with measurement device. Also the program changes the measurement data into text and graphic charts for user display. The program is use apache PHP program for user display and inquiry. The real time temperature measurement system can be apply for many parts of industry and living.

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A case study of 6sigma application for the reliability in SPI based on SPICE (SPI 신뢰성 확보를 위한 SPICE 기반 6시그마 적용 사례 연구)

  • Kim Jong-Ki;Seo Jang-Hoon;Park Myeong-Kyu
    • Journal of the Korea Safety Management & Science
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    • v.7 no.4
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    • pp.141-163
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    • 2005
  • The international SPICE (Software Process Improvement and Capability determination) Project ISO/IEC 15504(SPICE : Software Process Improvement and Capability determination) is an emerging International Standard on SPA(Software Process Assessment). A prime motivation for developing this standard has been the perceived need for an internationally recognized software process assessment framework that pulls together the existing public and proprietary models and methods. A SPICE assessment can be considered as one of representative SPA model since assessors assign ratings to indicators and metrics to measure the capability of software process. But this models doesn't provide a systematic measurement procedures and dynamic method for SPI(Software Process Improvement). Through the evaluation of SPICE is capable of providing a substantiated basis for using the notion of capability, as well as providing information for nacessary improvements to the standard using 6sigma process. As a result, this paper propose a measurement procedure and guidelines for application of 6sigma process to guarantee the reliability in SPI and suggest the structure to support SPI on overall organization.

In-Process Relative Robot WorkCell Calibration

  • Wang, Jianjun;Sun, Yunquan;Gan, zhongxue
    • 제어로봇시스템학회:학술대회논문집
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    • 2003.10a
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    • pp.269-272
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    • 2003
  • Industry is now seeing a dramatic increase in robot simulation and off-line programming. In order to use off-line programming effectively, the simulated workcell has to be identical to the real workcell. This requires an efficient and accurate method for the workcell calibration. Currently used techniques in the industry, however, are typically time-consuming, expensive and therefore not suitable for in-process application. This is because most of these techniques are based on the so-called “absolute calibration” method. In contrast to absolute method, relative calibration only measures the difference of an interested object relative to a standard reference. Owing to the small measurement range requirement, relative calibration method is very cheap and can achieve very high accuracy. In this paper the relative method is applied to calibrate an entire grinding workcell. Linear gauge is the only measurement device used. This workcell calibration includes tool center point (TCP) calibration and work object frame calibration. Due to the efficiency of the calibration algorithm and the simplicity of the calibration setup, the described calibration procedure can be done in process.

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