• Title/Summary/Keyword: process capability analysis

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A Study on the Process Optimization of Microcellular Foaming Injection Molded Ceiling Air-Conditioner 4-Way Panel (초미세발포 사출성형을 이용한 천정형 에어컨 4-way 판넬의 공정 최적화에 관한 연구)

  • Kim, Joo-Kwon;Lee, Jung-Hee;Kim, Jong-Sun;Lee, Jun-Han;Kwak, Jae-Seob
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.17 no.6
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    • pp.98-104
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    • 2018
  • Deflected 4-way panels of ceiling air conditioners produced by injection molding process have caused dew condensation at the edge of products. In order to prevent this drawback with reducing weight and deformation, this study proposed renovated process adopting microcellular foaming. According to results from 2-sample t-test and analysis of variance(ANOVA), the critical factors affecting weight were melt temperature and injection speed. In addition, the vital effects on deformation were structure at the edge, mold temperature and cooling time. Optimal conditions of these parameters were derived by regressive analysis with CAE and response surface method(RSM), and then applied to an actual design and process stage to analyze performance. As a results, it clearly showed that new process improved process capability as well as reduced both weight and deformation by 18.8% and 71.9% respectively compared to the conventional method.

Developing A Pre-and Post-Procellor for Building Analysis (건축구조해석을 위한 선후처리 프로그램의 개발)

  • 이정재
    • Magazine of the Korean Society of Agricultural Engineers
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    • v.36 no.2
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    • pp.31-43
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    • 1994
  • General concepts and overall procedures of interactive graphical user interface, a preand post- processor, for building analysis are introduced. Attention is forcused on the data structures and the modeling operators which can ensure the intergrity of its database should have. An example of model building process is presented to illustrate its capability, its facilities for modifying, and for processing.

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Numerical Study on Flexible Forming Process for Sheet Metal (박판용 가변성형공정의 수치적 연구)

  • Heo, S.C.;Seo, Y.H.;Park, J.W.;Ku, T.W.;Song, W.J.;Kim, J.;Kang, B.S.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2009.10a
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    • pp.281-284
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    • 2009
  • Flexible forming process for sheet metal using reconfigurable die is introduced based on numerical simulation. Numerical simulation of sheet metal forming process is carried out by using flexible dies model instead of conventional matched die set. Elastic cushion which has high resilience behavior from excessive deformation are inserted between forming punches and blank material for smoothing the forming surface which has discrete due to characteristics of the flexile die. As an elastic cushion, urethane pads are utilized using hyperelastic material model in the simulation. Formability in view of surface defect such as onset of dimple is compared with regard to various punch sizes. Consequently, it is confirmed that the flexible forming process for sheet material has appropriate capability and feasibility for manufacturing of smoothly curved surface instead of conventional die forming process.

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A Integral Model for the Analysis of Strip Temperatures During ROT Cooling in Hot Strip Rolling (ROT 냉각과정의 Strip 두께방향의 열전달 해석)

  • An J. Y.;Hwang S. M.;Sun S. G.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2001.10a
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    • pp.125-128
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    • 2001
  • A finite element-based, integrated process model is presented for coupled analysis of the thermal and metallurgical behavior of the strip occurring on the run-out-table in hot strip rolling. The validity of the proposed model is examined through comparison with measurements. The models capability of revealing the effect of cooling pattern on strip temperatures and the optimal cooling pattern are demonstrated through a series of process simulation. In order to improve strip shape and control temperature history of thickness direction for strip during ROT cooling.

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Acoustic Emission Feedback for Precison Laser Deburring (정밀 레이저 디버링을 위한 어쿠스틱 에미션 피드백)

  • Lee, Seoung-Hwan
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.5 s.98
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    • pp.186-193
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    • 1999
  • Sensor feedback for process control is one of the essential elements is an automated deburring procedure. This paper presents the implementation of acoustic emission (AE), which has been developed as a feedback sensing technique for precision (mechanical) deburring, in a precision laser deburring process. AE signals were sampled for laser machining/deburring under various experimental conditions and analyzed using several signal-processing methods including AErms and spectral analysis. The results, such as the sensitivity of AE signals for different laser cutting depths, edge detection capability and the frequency analysis show a clear correlation between physical process parameters and the AE signals. A subsequent control strategy for deburring automation is also briefly discussed.

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Computerization of Quality Information System Using Personal Computers (PC를 이용한 품질정보시스템의 전산화)

  • Park, Chul-Joo;Oh, Yon Woo
    • Journal of Korean Society for Quality Management
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    • v.24 no.2
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    • pp.113-127
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    • 1996
  • A various quality data are produced during nuclear fuel fabrication. In order to control quality data efficiently, Computerization of Quality Information System(QIS) using personal computer was established. Database control software and analysis software were developed for QIS. QIS was applied the fuel manufacturing and quality inspection. Quality trend analysis, process control, process capability and quality history docket for nuclear fuel manufacturing were performed by QIS. Through the Quality Information System, quality assurance, quality control, process control and manufacturing engineering were performed efficiently in nuclear fuel manufacturing.

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Numerical and Experimental Study on Plate Forming Process using Flexible Die (가변금형을 이용한 판재 성형에 대한 해석 및 실험)

  • Heo, S.C.;Seo, Y.H.;Park, J.W.;Ku, T.W.;Kim, J.;Kang, B.S.
    • Transactions of Materials Processing
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    • v.17 no.8
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    • pp.570-578
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    • 2008
  • A flexible forming apparatus is composed a number of punches which have spherical pin tip shape instead of conventional solid die. The flexible forming tool consisted of punch array in a matrix form was proposed as an alternative forming method to substitute the conventional line heating method which use heat source to induce residual stress along specified heating lines. In this study, application of the flexible forming process to the small scale curved plate forming was conducted. Numerical simulations for both solid and flexible die forming process were carried out to compare the shape of the products between flexible and conventional die forming process. In addition, spring-back analysis was conducted to figure out the feasibility of the flexible forming process comparing with the die forming process in view of final configuration of the specimens. Moreover, experiment was also carried out to confirm the formability of the process. Consequently, it was confirmed that the flexible die forming method has capability and feasibility to manufacture the curved plates for shipbuilding.

Removal of a Heavy Metal from Wastewater using Membrane Process and Instrumental Analysis (Membrane 공정을 이용한 폐수로부터 중금속의 제거 및 기기분석)

  • Park, Kyung-Ai;Lee, Seung-Bum;Kim, Hyung-Jin;Hong, In-Kwon
    • Elastomers and Composites
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    • v.30 no.3
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    • pp.229-234
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    • 1995
  • Membrane process has been applied widely to petroleum chemistry, fine chemistry, polymer, electronics, food, bioprocessing, and wastewater treatment process. Membrane process has advantage that there's no phase change through separation, energy consumption is smaller than other separation processes. And equipment investment and operation cost are inxpensive too. We prepared the silicone rubber membrane and then separated the heavy metal ion from wastewater. Silicone rubber membrane was prepared using a superitical fluid process and heavy metal ions were separated from the chromium nitrate, ferric sulfate, cupric sulfate, nickel sulfate aqueous solution. The pressure difference between top and bottom of separation apparatus was preserved by vacuum pump, and the removal amount of heavy metal at each separation step were analyzed by instrumental analysis, AAS. The surface and pore of silicone rubber membrane was investigated using SEM, and the capability of wastewater treatment using a silicone rubber membrane was proposed as calculated removal rate of heavy metal after comparing removal amount of heavy metal to amount of heavy metal in mother solution by AAS analysis.

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Proposal : Improvement of Testing Frontier Capability Assessment Model through Comparing International Standards in Software Product and Software Testing Process Perspective (소프트웨어 제품과 프로세스 관점에서 국제표준과 비교를 통한 테스팅 프론티어 역량평가 모델 개선 방안)

  • Yoon, Hyung-Jin;Choi, Jin-Young
    • KIISE Transactions on Computing Practices
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    • v.21 no.2
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    • pp.115-120
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    • 2015
  • The Testing Frontier Capability Assessment Model (TCAM) is based on ISO/IEC 9126, TMMi and TPI. Since ISO/IEC 9126, TMMi and TPI were made over 10 years ago, TCAM faces the problem that it can not assess and analyze the capability of small businesses that employ new software development methods or processes, for example Agile, TDD(Test Driven Development), App software, and Web Software. In this paper, a method to improve the problem is proposed. The paper is composed of the following sections: 1) ISO/IEC 9126, ISO/IEC 25010 and ISO/IEC/IEEE 29119 part 2 review 2) TCAM review 3) software product quality perspective comparison, and analysis between ISO/IEC 9126, ISO/IEC 25010 and TCAM 4) comparison, and analysis between ISO/IEC/IEEE 29119 part2 and TCAM and 5) proposal for the improvement of TCAM.

Impact of Information Orientation and Technology Commercialization Capability on Technical Performance: Focusing on Mediating Effect of Technology Commercialization Capacity and Moderating Effect of Technology Accumulation Capacity (정보지향성과 기술사업화능력이 기술성과에 미치는 영향: 기술사업화능력의 매개효과 및 기술축적역량의 조절효과 중심으로)

  • Han, Sung Hyun;Heo, Chul Moo
    • Asia-Pacific Journal of Business Venturing and Entrepreneurship
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    • v.15 no.1
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    • pp.167-184
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    • 2020
  • This study analyzed the effects of information orientation and technology commercialization ability on technological performance of corporate workers. Information Orientation consisted of information technology capability, information management ability, information behavior and value, and technology commercialization capability consisted of productization capability, production capability, and marketing capability as sub-variables, and technology accumulation capacity was used as a coordinating variable. An empirical analysis was performed on 349 online and offline questionnaires collected from corporate employees. Analysis results using SPSS v22.0 and Process macro v3.4 First, information orientation and technical performance were found to have a significant effect.In addition, information orientation had a significant effect on technology commercialization capability. The magnitude of the influence on the productive capacity and the productive capacity in the variable of competency was in the order of information technology ability, information management ability, information behavior and value, but the influence on marketing capability was different from the previous results. Information management ability and information technology ability were in order. Second, the product commercialization capability, production capability, and marketing ability of technology commercialization ability had a significant effect on technology performance independently of information orientation. Third, the information technology ability and information management ability had a significant influence on the technical performance, but the indirect effect through the commercialization ability and marketing ability in information behavior and value was significant, the indirect effect of transit was not significant. Fourth, only the interaction terms of production capacity and technology accumulation capacity were significant among the sub-variables of technology commercialization capacity, and technology accumulation capacity, commercialization capacity, and marketing ability were not significant. Therefore, the relationship between productive capacity and technological performance can be interpreted as lower in firms with high technology accumulating ability than in lower firms, subsequent studies will require the introduction of other independent variables, models through the introduction of parameters and control variables.