• Title/Summary/Keyword: pretension process

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DURABILITY IMPROVEMENT OF A CYLINDER HEAD IN CONSIDERATION OF MANUFACTURING PROCESS

  • Kim, B.;Chang, H.;Lee, K.;Kim, C.
    • International Journal of Automotive Technology
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    • v.8 no.2
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    • pp.243-248
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    • 2007
  • The durability of a cylinder head is influenced by the thermal and mechanical history during the manufacturing process, as well as engine operation. In order to improve the durability of cylinder head, both load from engine operation and the preload conditions from the manufacturing process must be considered. The aluminum cylinder head used for a HSDI diesel engine is investigated to reduce the possibility of high cycle fatigue crack in this study. FE analysis is performed to elucidate the mechanism of high cycle fatigue crack in the HSDI diesel cylinder head. Two separate approaches to increase the durability of the cylinder head are discussed: reducing load from engine operation and re-arranging preload conditions from the manufacturing process at the critical location of the cylinder head. Local design changes of the cylinder head and modification of pretension load in the cylinder head bolt were investigated using FE analysis to relieve load at the critical location during engine operation. Residual stress formed at the critical location during the manufacturing process is measured and heat treatment parameters are changed to re-arrange the distribution of residual stress. Results of FE analysis and experiments showed that thorough consideration of the manufacturing process is necessary to enhance the durability of the cylinder head.

A Study on Pretension Girder Method using Precast Concrete bed System (프리캐스트 콘크리트 제작대를 이용한 프리텐션 거더 제작 공법)

  • Ma, Hyang-Wook;Oh, Hyun-Chul;Kim, In-Gyu;Kim, Young-Jin;Kim, Keun-Taek
    • Proceedings of the Korea Concrete Institute Conference
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    • 2010.05a
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    • pp.463-464
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    • 2010
  • Pre-tension Girder using Precast Concrete bed System have advantage of simplifying construction process, reducing prestress-loss and cost compared with post-tension Girder. That is because it is possible to produce pre-tension Girder by prefabricated concrete bed in site not factory. This paper present pre-tension girder method using precast concrete bed system and field application.

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Reduction of Residual Stresses in Thick-Walled Composite Tubes (두꺼운 벽을 갖는 복합재료 튜브의 잔류응력 저감 연구)

  • 신의섭;정성남
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2003.04a
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    • pp.176-179
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    • 2003
  • This paper deals with the optimum design of thick-walled multi-layered composite tubes by minimizing the process-induced residual stresses under some constraints of structural stiffnesses. An analytic model based on quasi-static thermoelasticity is adopted for the calculation of the residual stresses in the multi-layered composite tubes. The numerical results of optimization show that, in the case of cross-ply CFRP tubes, the residual stresses can be reduced to a certain level by controlling ply thicknesses. However, the optimized tubes may be susceptible to cracking because the transverse residual stress is still large in a strength-based sense. To further suppress the residual stresses, the effects of stacking sequence, wall thickness and axial pretension on the optimum solutions are examined.

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Wind-induced random vibration of saddle membrane structures: Theoretical and experimental study

  • Rongjie Pan;Changjiang Liu;Dong Li;Yuanjun Sun;Weibin Huang;Ziye Chen
    • Wind and Structures
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    • v.36 no.2
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    • pp.133-147
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    • 2023
  • The random vibration of saddle membrane structures under wind load is studied theoretically and experimentally. First, the nonlinear random vibration differential equations of saddle membrane structures under wind loads are established based on von Karman's large deflection theory, thin shell theory and potential flow theory. The probabilistic density function (PDF) and its corresponding statistical parameters of the displacement response of membrane structure are obtained by using the diffusion process theory and the Fokker Planck Kolmogorov equation method (FPK) to solve the equation. Furthermore, a wind tunnel test is carried out to obtain the displacement time history data of the test model under wind load, and the statistical characteristics of the displacement time history of the prototype model are obtained by similarity theory and probability statistics method. Finally, the rationality of the theoretical model is verified by comparing the experimental model with the theoretical model. The results show that the theoretical model agrees with the experimental model, and the random vibration response can be effectively reduced by increasing the initial pretension force and the rise-span ratio within a certain range. The research methods can provide a theoretical reference for the random vibration of the membrane structure, and also be the foundation of structural reliability of membrane structure based on wind-induced response.

Optimization of the Groove Depth of a Sealing-type Abutment for Implant Using a Genetic Algorithm (유전자알고리즘을 이용한 임플란트용 실링어버트먼트의 홈 깊이 최적화에 관한 연구)

  • Lee, Hyeon-Yeol;Hong, Dae-Sun
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.17 no.6
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    • pp.24-30
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    • 2018
  • Dental implants are currently widely used as artificial teeth due to their good chewing performance and long life cycle. A dental implant consists of an abutment as the upper part and a fixture as the lower part. When chewing forces are repeatedly applied to a dental implant, gap at the interface surface between the abutment and the fixture is often occurred, and results in some deteriorations such as loosening of fastening screw, dental retraction and fixture fracture. To cope with such problems, a sealing-type abutment having a number of grooves along the conical-surface circumference was previously developed, and shows better sealing performance than the conventional one. This study carries out optimization of the groove shape by genetic algorithm(GA) as well as structural analysis in consideration of external chewing force and pretension between the abutment and the fixture. The overall optimization system consists of two subsystems; the one is the genetic algorithm with MATLAB, and the other is the structural analysis with ANSYS. Two subsystems transmit and receive the relevant data with each other throughout the optimization processes. The optimization result is then compared with that of the conventional one with respect to the contact pressure and the maximum stress. The result shows that the optimized model gives better sealing performance than the conventional sealing abutment.

Assessment of Applicability of Pretentioned Soil-Nail Systems with in-situ monitoring (현장 계측을 통한 프리텐션 쏘일네일링 시스템의 적용성 평가)

  • Lee, Hyuk-Jin;Ahn, Kwang-Kuk;Kim, Hong-Taek;Bang, Yoon-Kyung
    • Proceedings of the Korean Geotechical Society Conference
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    • 2005.10a
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    • pp.320-329
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    • 2005
  • The use of diverse methods for the retaining system has been continuously increased in order to maintain the stability during excavation. However, ground anchor system occasionally may have the restriction in urban excavation sites nearby the existing structures because of space limitation. In this case, soil nailing system with relatively short length of nails could be efficiently useful as an alternative method. The general soil nailing support system, however, may result in excessive deformations particularly in excavating the zone of weak soils or nearby the existing structures. Therefore, applying the pretension force to the soil nails then could play important roles to reduce deformations mainly in an upper part of the nailed-soil excavation system as well as to improve the local slope stability. In this study, a newly modified soil nailing technology named as the PSN(Pretention Soil Nailing) is developed to reduce both facing displacements and ground surface settlements during top-down excavation process as well as to increase the global slope stability. Up to now, the PSN system has been investigated mainly focusing on an establishment of the design procedure. In the present study, the field tests including pull-out tests were fulfilled to investigate the behavior of characteristics for PSN system. All results of tests were also analyzed to provide a fundamental and efficient design.

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Investigation of Stress Changes in Concrete and Strands according to Cutting Order of the Strands in Pre-tensioned Concrete Slab (프리텐션 슬래브 구조에서 긴장강선 용접절단순서에 따른 긴장재 및 콘크리트의 응력변화 고찰)

  • Moon, Do-Young;Kim, Jang-Ho;Kim, Gyu-Seon;Yun, Man-Geun;Zi, Goang-Seup
    • Journal of the Korea Concrete Institute
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    • v.21 no.4
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    • pp.419-429
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    • 2009
  • This study focuses on the effect of the cutting order of prestressing strands on the strain change in the strands and on the state of stress of concrete, experimentally and numerically. In the experiment, strain of strands and of transversal reinforcement were measured for three different cutting orders during detensioning process by using flame-cutting procedure. The experimental results were compared with those obtained from the FE analysis. As a results of the experiment, it is confirmed that the cutting order of prestressing strands affected on the strain of strands as well as of transversal reinforcement. The FE analysis gave similar results to those obtained from the experiment. Therefore, the cutting order should be chosen appropriately to when the strands get detensioned.

Stability Analysis and Application Evaluation of the Pretensioned Soil Nailing Systems (프리텐션 쏘일네일링 시스템의 안정해석 및 적용성 평가)

  • Kim, Hong-Taek;Park, Si-Sam
    • Proceedings of the Korean Geotechical Society Conference
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    • 2004.03b
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    • pp.783-790
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    • 2004
  • In this study, a newly modified soil nailing technology named as the PSN(pretensioned soil nailing) system, is developed to reduce both facing displacements and ground surface settlements in top-down excavation process as well as to increase the global stability. Up to now, the PSN system has been investigated mainly focusing on an establishment of the design procedure. In the present study, the analytical procedure and design technique are proposed to evaluate maximum pretension force and stability of the PSN system. Also proposed arc techniques to determine the required thickness of a shotcrete facing and to estimate probability of a failure against the punching shear. Based on the proposed procedure and technique, effects of the radius of a influence circle and dilatancy angle on the thickness of a shotcrete facing, bonded length and safety factors arc analyzed. In addition, effects of the reduction of deformations expected by pretensioning of the soil nails are examined in detail throughout an illustrative example and $FLAC^{2D}$ program analysis. And a numerical approach is further made to determine a postulated failure surface as well as a minimum safety factor of the proposed PSN system using the shear strength reduction technique with the $FLAC^{2D}$ program. Global minimum safety factors and local safety factors at various excavation stages computed in case of the PSN system arc analyzed throughout comparisons with the results expected in case of the general soil nailing system. The efficiency of the PSN system is also dealt with by analyzing the wall-facing deformations and the adjacent ground surface settlements.

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Flexural Strength Estimation of Half-Depth Precast Concrete Composite Slab Manufactured by the Long-Line Method (롱라인 공법으로 제작한 반단면 프리캐스트 콘크리트 합성 슬래브의 휨강도 평가)

  • Choi, Jin-Woo;Seo, Su-Hong;Joo, Hyung-Joong;Yoon, Soon-Jong
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.17 no.4
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    • pp.48-56
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    • 2013
  • Prestressed concrete (PSC) members are readly available in civil engineering applications due to the convenience of construction and easy of quality control in the manufacturing process of the member. Especially, half-depth precast concrete composite slab, which is one of the PSC flexural members is developed recently using the long-line method. The half-depth precast concrete composite slabs are composed of the precast concrete and the in-situ concrete placed at the site. In this paper, we present the results of experimental investigations pertaining to the pretensioning efficiency and the flexural behavior of half-depth precast concrete composite slab which is made of precast PSC manufactured by the long-line method. In the long-line method, the pretensioned precast member is manufactured simultaneously, by tensioning tendons at once. In addition, we suggest the equation that can estimate the flexural strength of half-depth precast concrete composite slab reasonably by considering the effects of rebar embedded in the precast PSC flexural member.

An Experimental Study on the Estimation of Transfer Length of Strand in the Prestressed Hollow Core Slab (프리스트레스트 중공 슬래브 강연선의 전달길이 평가에 대한 실험적 연구)

  • Jung-Soo, Lee;Jong-Hyun, Ryu;Seung-Hee, Kwon;Jin-Kook, Kim
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.10 no.4
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    • pp.395-401
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    • 2022
  • In this study, the transfer length of strand was measured for three types of HCS member(H200, H320, and H400) manufactured by the pretension method. Strain gauges were attached in longitudinal direction at regular intervals on the sides of the HCS members, and the strain was measured during the cutting process of HCS. The stain at the cutting point was zero, and gradually increases in the central direction of the member, converging to a constant value after passing the transfer length. In the case of H200 members in which the strands were arranged one by one, the transfer lengths were formed within the range of the design equation (up to 762 mm). The transfer length of the H320 member and the H400 member, in which three strands were arranged, was higher than the design range (850 mm or more).