• 제목/요약/키워드: pressure safety valve

검색결과 220건 처리시간 0.028초

EHA 밸브 성능시험 장치 개발 (Development of Performance Test Equipment for Easy-Hill Assist Valve)

  • 정규홍
    • 드라이브 ㆍ 컨트롤
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    • 제11권4호
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    • pp.61-67
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    • 2014
  • When a manual transmission equipped car stops on an incline where the nose of the car is higher than the rear, hill-start control or hill-holder could prevent the vehicle from rolling backward as the car moves forward. The easy-hill assist valve consists of a check valve and a needle type ON/OFF solenoid valve connected in parallel; it is a hydraulic actuator that can maintain brake pressure using an electrical signal from the ECU. As the EHA valve is a safety-related component of the brake system, high reliability as well as superior dynamic performance is required for it to be applied in commercial vehicles. This paper presents the design of the EHA valve as a piece of equipment that can simulate the brake actuation pressure with a pressurizing piston. Following specific test standards, the experimental results validate the implemented functions of the test equipment, proving the test stand to be effective for the performance and endurance of the EHA valve.

Sealing design optimization of nuclear pressure relief valves based on the polynomial chaos expansion surrogate model

  • Chaoyong Zong;Maolin Shi;Qingye Li;Tianhang Xue;Xueguan Song;Xiaofeng Li;Dianjing Chen
    • Nuclear Engineering and Technology
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    • 제55권4호
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    • pp.1382-1399
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    • 2023
  • Pressure relief valve (PRV) is one of the important control valves used in nuclear power plants, and its sealing performance is crucial to ensure the safety and function of the entire pressure system. For the sealing performance improving purpose, an explicit function that accounts for all design parameters and can accurately describe the relationship between the multi-design parameters and the seal performance is essential, which is also the challenge of the valve seal design and/or optimization work. On this basis, a surrogate model-based design optimization is carried out in this paper. To obtain the basic data required by the surrogate model, both the Finite Element Model (FEM) and the Computational Fluid Dynamics (CFD) based numerical models were successively established, and thereby both the contact stresses of valve static sealing and dynamic impact (between valve disk and nozzle) could be predicted. With these basic data, the polynomial chaos expansion (PCE) surrogate model which can not only be used for inputs-outputs relationship construction, but also produce the sensitivity of different design parameters were developed. Based on the PCE surrogate model, a new design scheme was obtained after optimization, in which the valve sealing stress is increased by 24.42% while keeping the maximum impact stress lower than 90% of the material allowable stress. The result confirms the ability and feasibility of the method proposed in this paper, and should also be suitable for performance design optimizations of control valves with similar structures.

1000A용 버터플라이 밸브 주요부품의 구조해석 (Structural Analysis of 1000A Butterfly Valve Components)

  • 공유식;김선진;정민화
    • 한국해양공학회지
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    • 제23권1호
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    • pp.140-145
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    • 2009
  • This paper deals with a stability evaluation of a butterfly valve using the body and disc of a valve seat. The experimental results of a strength evaluation are shown using STS316 stainless steel and spheroidal graphite cast iron (GCD450). The disc material was made from GCD450. The results of the strength analysis are as follows: Ultimate tensile strength 485MPa, Yield strength 370 MPa, Young's modulus $1.1{\times}10^5$, and Poisson's ratio v = 0.28. For the results of the disc analysis, the safety factor was about 4. This shows that a design was derived that satisfied the requirements of structural safety. However, some problems, such as the deflection and deformation of the disc, may occur when the sea water has back flow with a high pressure.

3/2 WAY 공압밸브의 유동-구조적 특성을 고려한 최적설계 (DESIGN OPTIMIZATION OF AN INDUSTRIAL 3/2 WAY PNEUMATIC VALVE CONSIDERING FLOW-STRUCTURE CHARACTERISTICS)

  • 양설민;백석흠;김태우;정일선;강상모
    • 한국전산유체공학회:학술대회논문집
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    • 한국전산유체공학회 2011년 춘계학술대회논문집
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    • pp.605-607
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    • 2011
  • A Study on the flow-structure characteristics of a 3/2 way pneumatic valve is essential for optimizing the performance of ship engines. It is important for the valve to have desirable safety factor am reduced weight from the safety and economic point of view. In this study, we capture flow-structure characteristics of 3/2 way pneumatic valve. This is optimized based on the proper design criteria. The air at a pressure of 30 bar is the working fluid which is made to fill in the tack in short time. This time is defined as the filling time. The flow and structure analysis is performed for three cases under maximum stress and safety factor. In optimum design, considering the flow-structure characteristics, we model twenty seven cases by using DOE(design of experiments) method Here, analysis for each cases is performed and then metamodels are created We obtain optimized parameters and then analysis is repeated to compare with the initial model. Finally, the feasibility of the optimum design is verified.

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원자로 냉각계통의 POSRV 유동에 관한 연구 (A Study on the Flow of POSRV in Reactor Coolant System)

  • 권순범;김인구;안형준;이동원;백승철;김경호
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2003년도 추계학술대회
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    • pp.568-573
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    • 2003
  • When a safety valve equipped in a nuclear power plant opens in an instant by an accident, a moving shock wave propagates downstream the valve, inducing a complicated unsteady flow field. The moving shock wave may exert severe load to the structure. So, to reduce the load acting on the wall of POSRV, a gradual opening of POSRV is adopted in general. In theses connections, a numerical work is performed to investigate the effect of valve opening time on the unsteady flow fields downstream of the valve. Compressible, two-dimensional Navier-Stokes equations are used with the finite volume method. The obtained results show that sharp pressure rise through moving shock tor the case of instant opening is attenuated by employing the gradual opening of valve. It is turned that the flows for the two cases of gradual valve opening time show the similar to that of highly under-expanded one in jet structure having expansion and compression waves and Mach stem. Also, comparing with the results for the two cases of opening time, the shorter the valve opening is, the pressure gradient at the downstream of the valve becomes softly.

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대용량 피동형 유량제어 와류 밸브 (Large Capacity Passive Flow Control Vortex Valve)

  • 최남현;주인철;정장환;조봉현;송철화
    • 유체기계공업학회:학술대회논문집
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    • 유체기계공업학회 2004년도 유체기계 연구개발 발표회 논문집
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    • pp.635-640
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    • 2004
  • The present paper provides the design specifications and working principle of flow controlling vortex valve which will be adopted in a Korean next generation reactor (APR1400). The vortex valve is installed inside the pressurized safety injection tank of APR1400, and it passively controls the water discharge flowrate from the tank. In the present study, the performance of the vortex valve have been evaluated throughout the repeated experiments in the full-scale test facility called VAPER(VAlve Performance Evaluation Rig). Based on the experimental results, it is confirmed that the currently developed vortex valve satisfies the major performance requirements of APR1400 plant design in view of the peak discharge flowrate, pressure loss coefficient, and total discharge duration time. To achieve the highest quality of the experimental results, a quality assurance program for vortex valve tests has been strictly applied.

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AHP를 활용한 안전밸브(PSV) 고장모드의 Cause Factors 우선순위 분석 (Priority Analysis of Cause Factors of Safety Valve Failure Mode Using Analytical Hierarchy Process)

  • 김명철;이미정;이동건;백종배
    • Korean Chemical Engineering Research
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    • 제60권3호
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    • pp.347-355
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    • 2022
  • 안전밸브(PSV)는 다양한 원인으로 발생하는 압력이 설정 압력에 도달하면 자동적으로 스프링이 작동하면서 분출되고 일정 압력 이하가 되면 정상상태로 복원되는 안전장치이다. 안전밸브는 압력상승 등 비정상 상태에서 정상 작동할 수 있도록 주기적인 검사와 모니터링 이행이 필수적이다. 그러나 현행 안전검사는 정해진 주기에만 수행되고 있어 정상작동 여부의 안전성을 확보하는 데 어려움이 있다. 따라서 안전관리에 필요한 안전밸브의 고장모드와 원인요소를 찾아 평가항목을 개발하였다. 그리고 항목의 우선순위를 도출하여 안전성 확보를 위한 의사결정 정보를 제공하고자 한다. 이를 위해 15명의 전문가를 대상으로 안전밸브(PSV)의 Failure Mode Cause Factor(FMCFs)와 관련하여 중요하다고 판단되는 평가요인을 도출하기 위해 3차례에 걸친 델파이(Delphi) 조사를 수행하였다. 그 결과 안전밸브의 6개 고장모드와 그 하위요인 22개의 평가요인을 선정하였다. 이와 같이 선정된 평가요인들의 우선순위를 분석하기 위해 계층구조를 도식화하였고 우선순위 계산에는 계층적 의사결정 방법(AHP)을 적용하였다. 분석결과 FMCFs의 고장모드 우선순위는 'Leakage'(0.226), 'Fail to open'(0.201), 'Fail to relieve req'd capacity'(0.152), 'Open above set pressure'(0.149), 'Spuriously open'(0.146), 'Stuck open'(0.127) 순으로 확인하였다. FMCFs의 하위 우선순위는 'PSV component rupture'(0.109), 'Fail to PSV size calculation'(0.068), 'PSV Spring aging'(0.065), 'Erratic opening'(0.059), 'Damage caused by improper installation and handling'(0.058), 'Fail to spring'(0.053) 등의순으로확인하였다. 우선순위가 결정된 FMCFs 효율적인 관리를 통해 안전밸브의 취약점을 파악하고 안전성을 향상하는데 기여할 수 있을 것으로 기대된다.

수소 안전밸브용 역화방지기의 성능 평가에 대한 수치해석 연구 (A Numerical Study on the Flame Arrestor for Safety Valve of Hydrogen)

  • 오승준;윤정환;김시범;최정주
    • 한국수소및신에너지학회논문집
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    • 제33권4호
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    • pp.391-399
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    • 2022
  • Hydrogen is one of the energy carriers and has high energy efficiency relative to mass. It is an eco-friendly fuel that makes only water (H2O) as a by-product after use. In order to use hydrogen conveniently and safely, development of production, storage and transfer technologies is required and attempts are being made to apply hydrogen as an energy source in various fields through the development of the technology. For transporting and storing hydrogen include high-pressure hydrogen gas storage, a type of storage technologies consist of cryogenic hydrogen liquid storage, hydrogen storage alloy, chemical storage by adsorbents and high-pressure hydrogen storage containers have been developed in a total of four stages. The biggest issue in charging high-pressure hydrogen gas which is a combustible gas is safety and the backfire prevention device is that prevents external flames from entering the tank and prevents explosion and is essential to use hydrogen safely. This study conducted a numerical analysis to analyze the performance of suppressing flame propagation of 2, 3 inch flame arrestor. As a result, it is determined that, where the flame arrestor is attached, the temperature would be lowered below the temperature of spontaneous combustion of hydrogen to suppress flame propagation.

내장형 레귤레이터 및 솔레노이드 개발 (Development of In-tank Pressure Regulator and Solenoid Valve)

  • 이준혁;임태호;김경남;심상학
    • 한국신재생에너지학회:학술대회논문집
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    • 한국신재생에너지학회 2007년도 추계학술대회 논문집
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    • pp.188-191
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    • 2007
  • This paper shows the Development of In-tank pressure regulator and Solenoid Valve used in FCV(Fuel Cell Vehicle). We have developed new type of Regulator and Solenoid through analysis of the structure and characteristics of component of FCS(Fuel Cell System) from the advanced technology. Now it is possible to localize the component by making use of the development of Regulator and Solenoid made by us. Regulator and Solenoid is a equipment to control hydrogen pressure supplied into a stack. Therefore, outlet pressure, a flow of fluid and temperature are important parameters according to a inlet pressure. And leak test, endurance test and burst test should be done to guarantee the performance and safety of Regulator and Solenoid used in the fuel of high pressure. Also, Hydrogen friendly materials are applied to inner parts of the Regulator, Solenoid and weight reduction is done to cost saving in part not related to performance. As a result, we have proven the good performance and reliability in endurance of Regulator, Solenoid and will make an development in performance as well as durability to ensure industrialization.

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LPG 충전장치의 강도안전성에 관한 연구 (A Study on the Strength Safety of LPG Fuelling Nozzle)

  • 김청균
    • 한국가스학회지
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    • 제22권2호
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    • pp.72-77
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    • 2018
  • 본 연구에서는 볼밸브와 긴 실린더 튜브로 구성된 LPG 충전장치의 강도안전성에 대한 FEM 해석결과를 제시하고 있다. LPG 충전장치의 강도안전성 해석을 위해 1.7~3.5mm의 벽면 두께를 갖는 볼밸브와 긴 실린더 튜브에 0.5~3.5MPa의 가스압력을 공급하였다. 1.7mm 벽면 두께를 갖는 볼밸브에 3.5MPa의 가스압력을 공급하였을 때 발생한 von Mises 최대응력은 25.4MPa이고, 이 값은 황동소재 항복강도의 25.9%에 해당한다. 그리고 1.7mm 벽면 두께를 갖는 긴 실린더 튜브에 3.5MPa의 가스압력을 공급하였을 때 발생한 von Mises 최대응력은 23.7MPa이고, 이 값은 동일한 조건으로 해석한 볼밸브에 비해 6.7%나 더 안전한 것으로 나타났다. 긴 실린더 튜브의 벽면 두께를 2.0mm로 증가시켰을 경우 발생한 von Mises 최대응력 20.2MPa은 1.7mm의 벽면 두께를 갖는 같은 실린더 튜브에 비해 14.8%나 더 안전하였다. 따라서 본 연구에서는 볼밸브와 실린더 튜브의 강도안전성을 확보하기 위해서는 벽면의 두께를 1.7~2.0mm 정도로 최적화된 LPG 충전장치가 바람직하다.