• Title/Summary/Keyword: pressure safety valve

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Shape Design of Disk Seal in $SF_6$ Gas Safety Valve using Taguchi method (다구찌법을 이용한 $SF_6$가스 안전밸브용 디스크 시일 형상의 설계)

  • Cho Seunghyun;Kim Chungkyun;Kim Younggyu
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2004.11a
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    • pp.237-240
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    • 2004
  • Sulfur Hexafluoride, SF6 is widely used for leak detection and as a gaseous dielectric in transformers, condensers and circuit breakers. SF6 gas is also effective as a cleanser in the semiconductor industry. This paper presents a numerical study of the sealing force of disk type seal in SF6 gas safety valve. The sealing force on the disk seal is analyzed by the FEM method based on the Taguch's experimental design technique. Disk seals in SF6 gas safety valve are designed with 9 design models based on 3 different contact length, compressive ratio and gas pressure. The calculated results of Cauchy stress and strain showed that the sealing characteristics of Teflon PTFE is more effective compared to that of FKM(Viton), which is related to the stiffness of the materials. And also, the contact length of the disk seal is important design parameter for sealing the SF6 gas leakage in the safety valve.

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Finite Element Analysis on the Deformation Behavior Safety of a Gas Valve (가스밸브의 변형거동 안전성에 관한 유한요소해석)

  • Kim, Chung Kyun
    • Journal of the Korean Institute of Gas
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    • v.21 no.4
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    • pp.70-75
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    • 2017
  • This paper presents the FEM analysis results on the deformation behavior safety of automatic cut-off horizontal and conventional vertical gas valves. Based on the FEM analysis, the primary maximum deformation of $4.4{\mu}m$ was formed on the right end side of a valve body when the internal gas pressure was supplied on the screw port and gas discharge port of an automatic cut-off horizontal gas valve. And the secondary maximum deformation of $2.9{\mu}m$ was formed on the end side of safety valve port. This small deformation of an automatic cut-off horizontal gas valve is strongly related to the balanced design of a horizontal gas valve main body, which is composed of a screw part, gas outlet port, port for a stem and spindle shaft assembly, and safety valve port. But, the primary maximum deformation of 0.076mm was formed on the upper part of a conventional automatic cut-off vertical gas valve when the internal gas pressure was supplied on the screw port and gas discharge port. And the secondary maximum deformation of 0.055mm was formed on the left end side of a gas outlet port. This may effect on the sealing clearance of o-ring that is inserted on the groove of an automatic cut-off unit. Thus, this paper recommends an automatic cut-off horizontal gas valve compared with that of a conventional gas valve for a gas leakage free mechanism of a LPG cylinder valve.

A Study on Temperature Characteristics of Automatic Valve for High Pressure Cylinder of FCV (수소연료전지 자동차 압력 용기용 전자밸브의 온도 특성에 관한 연구)

  • Lee, Hyo-Ryeol;Ahn, Jung-Hwan;Kim, Hwa-Young;Kim, Young-Gu
    • Journal of the Korean Institute of Gas
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    • v.22 no.1
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    • pp.1-8
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    • 2018
  • FCV is installed with a automatic valve attached in an high pressure cylinder to control the hydrogen flow. The supply of hydrogen from the cylinder into the fuel cell stack is controlled via the on/off operation of a solenoid attached to the automatic valve. The solenoid needs to provide the necessary attraction force even at any saturation temperature caused by drive of the vehicle. In this study, the simplified prediction equations for the saturation temperature are suggested. The finite element analysis was performed by steady state technique, according to the boundary condition in order to predict the saturation temperature and attraction force. Finally, the saturation temperature was validated through comparison between the analysis results and measurement results. From the results, the measured saturation temperature $5.9^{\circ}C$ lower with respect to the analysis results. And the error of attraction force ranged from 1.0 to 2.1 N at testing conditions.

Development of Performance Test Procedure for the Excess Flow Valve for Buried Piping for the Domestic LPG Mass Supply System (국내 LPG 집단공급시설 환경에 적합한 매몰배관용 과류차단밸브 성능시험 절차 개발)

  • Jang, Chanyeong;Lee, Ugwiyeon;Lee, Jinhan
    • Journal of the Korean Institute of Gas
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    • v.22 no.6
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    • pp.16-27
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    • 2018
  • Since 2014, the Korean government has begun distributing LPG pipelines and LPG tankers to mountainous or island areas where it is difficult to open urban gas supply chains. When installing LPG supply facilities at village level and county level, it supplied consumers with 10 times higher quasi-low pressure (25 kPa to 100 kPa) than conventional gas supply pressure, increasing the risk of gas accident. Due to the pressure that is 10 times higher than the conventional gas supply pressure, large amounts of gas are released at a faster rate when leaked. In order to secure safety of quasi-low-pressure gas pipes, excess flow valves for quasi-low-pressure gas pipes are not developed and are not supplied in Korea. Therefore, Korea Gas Safety Corporation is investigating the performance standards and products of the excess flow valves in order to localize the excess flow valves.

Modeling Partially Dependent Double Failure States of Pressure Safety Valves (압력안전밸브의 부분적 종속 이중 고장상태 모델링)

  • Choi, Soo Hyong
    • Journal of the Korean Institute of Gas
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    • v.22 no.6
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    • pp.40-43
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    • 2018
  • For pressure safety valves, open failure and close failure are partially dependent on each other. A method is proposed in this work that uses a Markov process model and a Weibull distribution model in order to construct a reliability model for two kinds of failure. A pressure safety valve model is obtained from a known open failure model, an induced close failure model, and a simultaneous failure model that reproduces recently reported inspection results. It is expected that the application of the proposed method can be expanded to quantitative risk assessment of various systems that have partially dependent multiple failure states.

The Review of Design and Installation of the Thermal Relief Valve with It's Surrounding Facility in a Chemical Plant Piping System (배관계에서 열팽창을 고려한 열팽창매출변 및 주변설비의 설계와 설치에 관한 고찰)

  • 차순철;김영배
    • Journal of the Korean Professional Engineers Association
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    • v.30 no.3
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    • pp.104-114
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    • 1997
  • Throughout the practical process engineering design and commissioning 8E startup experiences focused on chemical process safety, the review of design and installation of the thermal relief valve with its surrounding facility in a chemical plant piping system is made to help the better understanding of the piping system of characteristics of thermal relief valve which Is consisting of theoretical approach, correlation in terms of temperature and pressure increase caused by external heat supply in a piping system, consideration of thermal relief valve design, pressure relieving system of serial thermal relief valves and exception of their installation. It is earnestly recommended that following topic should be implemented during thermal relief valve design, installation and normal operation as well.

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Study on Flow Characteristics and Discharge Coefficient of Safety Valve for LNG/LNG-FPSO Ships (LNG / LNG-FPSO 선박용 안전밸브의 유동특성 및 유출계수에 관한 연구)

  • Kim, Sung-Jin;Jung, Sung-Yuen;Kim, Dang-Ju;Kim, Chul
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.35 no.5
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    • pp.487-494
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    • 2011
  • The safety valve used in LNG/LNG-FPSO ships plays an important role in maintaining a fixed level of pressure by emitting LNG gas out of the pipes in the LNG piping system. The discharge coefficient is regarded as the most important factor in the valve performance. To satisfy the ship's classification, the discharge coefficient of the safety valve must usually be over 0.8. Despite the importance of understanding the flow phenomena inside the safety valve, the valve design is usually based on experience and experiments. We carried out a computational fluid dynamics (CFD) investigation using the ANSYS-CFX software. We observed the flow phenomena inside the valve and measured the discharge coefficients according to changes in the valve lift, which is the distance between the exit of the nozzle and the lower part of the disc plate. We verified our CFD results for the discharge coefficients using available experimental data.

Analysis of Flow through High Pressure Bypass Valve in Power Plant (발전소용 고압 바이패스 밸브 내부 유동해석)

  • Cho, An-Tae;Kim, Kwang-Yong
    • The KSFM Journal of Fluid Machinery
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    • v.10 no.6
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    • pp.17-23
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    • 2007
  • In the present work, flow analysis has been performed in the steam turbine bypass control valve (single-path type) for two different cases i.e., case with steam only and case with both steam and water. The numerical analysis is performed by solving three-dimensional Reynolds-averaged Navier-Stokes (RANS) equations. The shear stress transport (SST) model and $k-{\varepsilon}$ model are used to each different case as turbulence closure. Symmetry condition is applied at the mid plane of the valve while adiabatic condition is used at the outer wall of the cage. Grid independency test is performed to find the optimal number of grid points. The pressure and temperature distributions on the outer wall of the cage are analyzed. The mass flow rate at maximum plug opening condition is compared with the designed mass flow rate. The numerical analysis of multiphase mixing flow(liquid and vapor) is also performed to inspect liquid-vapor volume fraction of bypass valve. The result of volume fraction is useful to estimate both the safety and confidence of valve design.

Flow Characteristics in the Downstream Region of a Butterfly Valve with Various Disk Opening Angle (디스크 회전각에 따른 버터플라이 밸브 하류에서의 유동특성)

  • Cho, Dae-Hwan
    • Journal of the Korean Society of Marine Environment & Safety
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    • v.12 no.4 s.27
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    • pp.267-272
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    • 2006
  • Butterfly valves have been used for shut-off and throttling-control application in many industrial fields. Recently, they are frequently used for cooling water, oil system and ballast piping system of many larger vessels. They are especially suited for flow throttling control of heat exchangers in engine room. Measurement by the PIV(Particle Image Velocimetry) was conducted to investigate the flow characteristics of butterfly valve inserted within circular pipe. Flow behaviors such as instantaneous and time-mean velocity vectors are investigated. Furthermore, to reveal systematic performance of the butterfly valve, wall pressure was measured at 6 points along the pipe by digital manometer. As the valve position moves to the closed side, flow separation increases and persists its tendency downstream until smoothly uniform flow developed. The pressure loss is found to be about zero for the disk open angles less than 45 degrees, but is substantially increased for those larger than 60 degrees.

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