• 드라이브 ㆍ 컨트롤
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• 제13권4호
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• pp.7-13
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• 2016

This paper presents the meter-out and meter-in speed control characteristics of a pneumatic cylinder with relief valve type cushion device. The piston displacement and velocity are measured to investigate high speed driving performance with variation of the pressure setting in relief valve, air supply pressure, load mass, the supply and exhaust flow rate from the cylinder. Also, the internal pressures and temperatures driving pressure and cushion chamber are measured. The piston displacements and velocities of meter-out and meter-in control are compared experimentally determined data. A comparison experimental data meter-out and meter-in control show that a relief valve type cushion device is suitable for high speed pneumatic cylinders. The desired response characteristics of piston displacement and velocity are satisfactory adjust the pressure setting of a relief valve with varying system parameters such as air supply pressure, load mass and controlled flow rate.

• 드라이브 ㆍ 컨트롤
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• 제12권4호
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• pp.54-59
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• 2015

Due to the tendency to use high speed pneumatic cylinders to improve productivity, cushioning devices are adopted to decelerate the piston motion of pneumatic cylinders to reduce noise, vibration, and impact. This paper presents a comparison of the cushion characteristics of a high speed pneumatic cylinder with a relief valve type cushioning device. The system parameters selected are the damping coefficient, Coulomb friction, heat transfer coefficient, and cracking pressure of the relief valve in the air cushioning device. The integral of the time multiplied square error (ITSE) is used to quantitative measure the cushioning performance to assess the effect of varying these. The cushioning performance achieved good results when the ITSE is a minimum value. In a comparison of the piston displacement and velocity with the variations in system parameters, the heat transfer coefficients are not as significantly affected as the other. Also, the cracking pressure of the relief valve is mainly affected by the pressure and temperature in the cushion chamber.

• 한국산학기술학회논문지
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• 제18권12호
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• pp.729-734
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• 2017

안전릴리프밸브는 배관라인 혹은 탱크의 과도한 압력을 완화하고 사용 적정압력 수준으로 유지해주는 장치이다. 안전릴리프밸브는 스프링 보닛에 통풍구가 대기 쪽으로 혹은 배출구 쪽으로 뚫려 있는지에 따라 배압의 변화에 직접적으로 영향을 받게 된다. 배압은 축적 배압(Built-up back pressure)과 부과 배압(superimposed back pressure)으로 나뉘게 되며 사용조건에 따라 배압의 특성이 달라진다. 본 연구에서 사용되는 안전밸브는 Conventional Safety Relief Valve로써, 배압의 특성을 가정하였다. 또한 개방력과 스프링력 사이의 힘의 평형 방정식을 세워 이론적 접근방법으로 초기 스프링 변위를 구하였다. 디스크가 받는 반력 즉 개방력과 스프링력을 비교하여 블로우 다운을 예측하였다. 블로우 다운은 설정 압력과 디스크 재닫힘 압력 간의 차이다. 본 연구는 ASME 규격 코드에 따라서 블로우 다운 시험 전에 전산 유동해석프로그램 CFX17.1을 이용하여 수치적으로 예측하였음을 밝힌다. 또한 유체-구조 연성해석(fluid-structure interaction analysis)을 통해 안전밸브 트림부의 안전성을 검토하였다. 향후, 시험과 전산수치해석 값을 서로 비교하여 블로우 다운 이론적 접근방법과 유동해석방법을 제안하고자 한다.

• 한국가스학회지
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• 제4권1호
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• pp.63-68
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• 2000

가정용 가스보일러의 안전장치인 새로운 과압방지밸브를 개발하였다. 본 과압방지밸브는 방출용량을 고려하여 입출구의 구경과 시트구경을 확대하였고, 스프링과 난방수가 닿지 않는 밀봉구조로 설계하여 기존 과압방지밸브의 문제점인 입구유로의 고착, 막힘이나 스프링의 부식현상을 최소화하였다. 개발된 과압방지밸브는 시험결과 분출개시압력, 분출정지압력, 밀폐성, 내구성의 성능특성이 우수하였고, 보일러 설치후의 작동성도 우수한 것으로 평가되었다. 본 연구결과를 통한 과압방지밸브의 표준화와 적용은 부품호환뿐만 아니라 유지보수가 용이하다는 장점을 제공할 수 있을 것이다.

• 한국가스학회지
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• 제13권4호
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• pp.33-39
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• 2009

이 연구는 천연가스버스에 장착된 용기가 국부화염에 집중적으로 노출되었을 때나 외기온도가 높은 여름철 충전과정에서 과 충전되었을 때 용기파열을 방지하기 위한 방안으로 압력방출장치의 성능을 확인하고 확대 적용할 목적으로 의도되었다. 열사이클링 실험결과, $-40^{\circ}C{\sim}82^{\circ}C$ 인증기준에서 가스누출요건을 모두 충족하였지만 $-45^{\circ}C{\sim}135^{\circ}C$의 가속조건에서는 3개사 시험편중 2개사 시험편의 오링이 손상되었다. 또한 온도감응형 PRD의 평균작동시간은 액체봉입식이 1분 39초가 걸렸고, 가용합금식이 2분 31초가 소요되어 액체봉입식이 가용합금식보다 약 1분 정도 빠름을 나타내었다. 또한 압력감응형 PRD의 작동압력은 가속조건에서 약 32.1 MPa을 나타내었고 인증기준에서의 압력감응형 PRD의 파열압력은 $30.7{\sim}32.1\;MPa$를 기록하였다. 이상의 실험을 통해서 압력방출장치의 성능은 온도감응형 PRD의 경우, 액체봉입식이 가용합금식보다 화염에 더 효과적이며, 압력 감응형 PRD의 파열압력은 외부온도 및 반복가압이 파열판의 작동압력에 크게 영향을 미치지 않음을 확인할 수 있었다.

• 한국안전학회지
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• 제35권6호
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• pp.32-45
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• 2020

The problem of determining the discharge rates of gases from pressurized vessels through pressure relief devices was dealt with comprehensively. First, starting from basic fluid flow equations, detailed modeling procedures were presented for isentropic nozzle flows and frictional flows in a pipe, respectively. Meanwhile, physical explanations were given to choking phenomena in terms of the acoustic velocity, elucidating the widespread use of Mach numbers in gas flow models. Frictional flows in a pipe were classified into adiabatic, isothermal, and general flows according to the heat transfer situation around the pipe, but the adiabatic flow model was recommended suitable for gas discharge through pressure relief devices. Next, for the isentropic nozzle flow followed by adiabatic frictional flow in the pipe, two equations were established for two unknowns that consist of the Mach numbers at the inlet and outlet of the pipe, respectively. The relationship among the ratio of downstream reservoir pressure to upstream pressure, mass flux, and total frictional loss coefficient was shown in various forms of MATLAB 2-D plot, 3-D surface plot and contour plot. Then, the profiles of gas properties and velocity in the pipe section were traced. A method to quantify the relationship among the pressure head, velocity head, and total friction loss was presented, and was used in inferring that the rapid increase in gas velocity in the region approaching the choked flow at the pipe outlet is attributed to the conversion of internal energy to kinetic energy. Finally, the Levenspiel chart reproduced in this work was compared with the Lapple chart used in API 521 Standatd.

• 한국유체기계학회 논문집
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• 제4권4호
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• pp.16-21
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• 2001

The field tests on the waterhammer were carried out for PalDang intake pumping station of the metropolitan water supply 5th stage project. The pumping station was equipped with the pump control valve as the main surge suppression device and the surge relief valve as auxiliary. However, the pump control valve had not been early controlled in the planned closing mode, and the slamming occurred to the valve which abruptly closed during the large reverse flow. Because the pressure wave caused by the pump failure was superposed on the slam surge, the upsurge increased so extremely that the shaft of the valve was damaged. It was desirable that the surge relief valve was installed in the pumping station or near the pump exit for the delay of response. After reforming the oil dashpot of the pump control valve, the sliming disappeared and the measured pressure was in fairly good agreement with the results of simulation. In case of three pumps for ${\phi}2,600$ pipeline being simultaneously tripped, the pressure head in the pumping station increased to 95.6 m, and the upsurge caused by the emergency stop of four pumps for ${\phi}2,800$ pipeline was 89.6m. We concluded that the pumping station acquired the safety and reliability for the pressure surge.

• 한국자동차공학회논문집
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• 제21권6호
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• pp.24-30
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• 2013

This paper studies the comparative analysis on two different internal cushion devices (the types of needle and relief valve) used to absorb the energy which is generated when the pneumatic cylinder moves with the load at meter-out speed control system. The effect at varying the piston velocity under same driving condition is mainly investigated. The simulation results on pressure in the cushion chamber and the dynamic behavior of the relief valve type cushion device are compared with the needle valve type. Design and performance are improved with the cushion configuration of better quality at high-speed pneumatic cylinder. Based on the relation between absorbed energy and impact energy at cushion process, cushion performance at pneumatic cylinder is evaluated.

• 한국유체기계학회 논문집
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• 제8권4호
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• pp.20-26
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• 2005

When the pumps are started or stopped for the operation or tripped due to the power failure, the hydraulic transients occur as a result of the sudden change in velocity. The field tests on the waterhammer were carried out for Pangyo booster pumping station in which had six booster pumps and two in-line pumps with the motor of output 1,700 kW, respectively. The booster pumping station was equipped with the pump control valve as the main surge suppression device, and the surge relief valve as auxiliary one. But the pump control valve had not early controlled in the planned closing mode, the slamming occurred to the valve of which abruptly closed during the large reverse flow. Because the positive pressure wave caused by the pump failure was superposed on the slam surge, the upsurge increased so extremely that the pump control valve was damaged. After the air chambers were additionally installed in the booster pumping station, it was preyed that the water supply system acquire the safety and reliability on the pressure surge.

• 한국안전학회지
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• 제37권6호
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• pp.158-165
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• 2022

Eco-friendly policies proposed by the government of The Republic of Korea have encouraged the use of eco-friendly vehicles. Hydrogen vehicles have exhibited the highest growth rate, although the current number of registered vehicles is low. In hydrogen vehicles, a thermally activated pressure relief device (TPRD) is installed to prevent explosions in the hydrogen gas cylinder. When discharged due to low ignition energy, hydrogen gas readily forms a jet flame. The risks induced by such jet flames were analyzed through a numerical analysis. Jet flames can activate TPRDs installed in nearby hydrogen gas cylinders. As a result, high-voltage cables exposed in the lower area of a vehicle can ignite within seconds. There was a 9.5-kW/m2 area around the vehicle (which can result in casualties) at a distance of ~5 m from the hydrogen gas cylinder, and a 37.5-kW/m2 area (which can cause significant damage) in the form of an inverted triangle toward the lower section of the vehicle. We believe that the risk factors analyzed herein should be considered for addressing accidents in hydrogen vehicles.