• Title/Summary/Keyword: press analysis

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Failure Mode and Effect Analysis for Remanufacturing of the Old Extrusion Press (노후 압출기의 재제조를 위한 고장모드 영향분석)

  • Jung, Hang-Chul;Yun, Sang-Min;Oh, Sang-Ho;Baeg, Chang Hyun;Kong, Man-Sik
    • Clean Technology
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    • v.27 no.4
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    • pp.297-305
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    • 2021
  • In the domestic aluminum industry, the extrusion process is a major process accounting for more than 40% of the total production. However, most domestic aluminum extrusion companies produce aluminum using old equipment that is more than 30 years old. Extrusion press is when the equipment is not replaced before the wear and breakage of major parts occur, reducing productivity and increasing the defect rate compared to new equipment. The old extrusion press often loses part drawings, so it is difficult to repair them properly on-site and to remanufacture them due to the lack of technical skills for maintenance. Therefore, a systematic remanufacturing plan must be designed from dismantling the equipment. In this study, remanufacturing FMEA was devised to remanufacture old extrusion press. The risk priority was analyzed by considering the degree of damage to the recycled parts, the cycle due to breakage/damage during the extrusion process, and the value of recycling resources due to remanufacturing. To standardize the remanufacturing process, remanufactured FMEA was performed through part analysis according to the structural analysis of the extrusion press. In addition, remanufacturing priorities were selected for each part, while remanufacturing itself was studied for efficiency of resource circulation and product quality stabilization.

Indirect Prediction of Surface Damage for a Press Die with Wear Characteristics and Finite Element Stamping Analysis (마모특성 및 유한요소해석을 이용한 프레스금형 손상 간접예측)

  • Jeon, Y.J.;Kim, S.H.;Yoon, K.T.;Heo, Y.M.;Lee, T.G.
    • Transactions of Materials Processing
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    • v.23 no.1
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    • pp.29-34
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    • 2014
  • The damage level of the die surface was predicted by estimating the surface roughness with a finite element analysis and the wear characteristics. Wear and friction tests were conducted to compare the wear characteristics for three kinds of surface treatments - CrN, TiAlN and AlCrN coatings. A prediction model was derived from the surface roughness results with respect to contact pressure and sliding speed which were obtained from the wear test. Surface roughness values for the damage regions of the die surface were compared between the experiments and the prediction model, which shows fairly good agreement with each other.

Degradation of Properties and Loss of Nutrients in Gelatin Soft Capsules the Manufacturing Process

  • Lee, Jin Kyoung
    • KOREAN JOURNAL OF PACKAGING SCIENCE & TECHNOLOGY
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    • v.22 no.1
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    • pp.15-23
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    • 2016
  • Gelatin soft capsules, manufactured by the press through package(PTP) process, are widely used in the production of multivitamin dietary supplements and other health functional foods. Gelatin capsules can prevent light and air from having a direct contact with the contents in the capsule, and the nutrients inside the capsules are preserved without any loss. In the present study, on the basis of the results on the safety of gelatin capsules. The parameters investigated included degradation of the capsules before their shelf life, capsule deformation, and changes in specific nutrients. Moisture and heat in the production and storage environments of the capsules caused the gelatin to swell and attach some of the inorganic salts in the vitamin contents. Nutritional component analysis showed that B1, B5, B9, and B12 contents were decreased, while mineral elemental analysis shown calcium, chloride, and zinc compound were found to be infused into the gelatin of the capsule shell.

Analysis of a Process Sequence in Precision Press Forming of Electronic Components (정밀전자부품 성형을 위한 소성가공 공정해석)

  • 변상규;허병우;강범수
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1995.10a
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    • pp.119-127
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    • 1995
  • A process sequence in precison press forming of electronic components is investigated by the finite element method. Aperture, a key component of electronic gun, is formed through a wequence of about 15 operations, among which the beading & bending, the first coining, and the second coining operations are expected to be most critical in view of industrial experts' opinions. Thus, the analysis performed by a commercial code MARC focuses on the three operations, and comparisons are made between the results of the analysis and the measurement of experimental forming of the component, and it appears a sound agreement.

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Shock Analysis of Transfer System (과도진동을 갖는 설비의 충격해석을 통한 안정성 평가)

  • Ha, Jeong-Min;Lee, Jong-Myeong;Kim, Yong-Hwi;Ahn, Byung-Hyun;Choi, Byeong-Keun
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2014.10a
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    • pp.94-96
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    • 2014
  • Press machine has advantage over other manufacturing machine which can produce large quantities of products in short time so it is widely used in lots of industrial sectors. However, vibration problems may occur when operating a high pressure. It has been subjected to the condition monitoring vibration sensors attached to the main point. We perform the maintenance before a failure occurs, the system receives a high load. In this paper, in order to determine the structural characteristics for the transport system to conduct the vibaration and shock analysis.

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Development of the Tube Forming Method for the Cross Member of a Rear Suspension (후륜 현가장치용 부재의 튜브성형기법 개발)

  • Kim, S.H.;Kim, K.P.;Park, C.I.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2008.05a
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    • pp.353-356
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    • 2008
  • Tool design is carried out for a press forming of a cross member in the rear suspension assembly based on the result of the finite element analysis. The analysis simulates the two-stage stamping process with the initial design and it fully reveals the unfavorable mechanism which develops inferiorities during forming. In this paper, a new design guideline is proposed to modify the process and tool shapes for a single-stage forming process. With the improved tool design, this study fabricates prototypes that satisfy the durability requirement.

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An Analysis and Improvement for Working Posture of Pulp and Paper Manufacturing using Hazard Factors Analysis Tools (유해요인 분석도구를 이용한 펄프 및 지류 생산 작업자세의 분석 및 개선)

  • Kim, Dae-Sig;Lee, Tae-Woo
    • Journal of Industrial Convergence
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    • v.9 no.1
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    • pp.1-13
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    • 2011
  • The purpose of this study was to analysis and improve working posture using hazard factor analyzing tools. SI(The Strain Index) came up with the conclusion that RWDR1 and RWDR3 was a dangerous job, but not as dangerous as RWDR2. According to REBA. RWDR3 required some improvements; A mat to prevent fatigue(WIRE/PRESS 2), electric bogie(RWDR1), and waist/wrist protector(RWDR3). Additionally a correct sitting posture m WIRE/PRESS1 and stretching on a regular basis in RWDR2 were recommended.

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Analysis of a Process Sequence in Precision Press Forming of Aperture and Construction of Design System (정밀 전자총 부품 Aperture 성형공정 해석 및 설계 시스템 구축)

  • Byun, S.K.;Huh, B.W.;Kang, B.S.
    • Journal of the Korean Society for Precision Engineering
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    • v.14 no.5
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    • pp.76-84
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    • 1997
  • A process sequence in precision press forming of electrnic components is investigated by the finite element method. Aperture, a key component of electronic gun, is formed through a sequence of about 15 operation, among which the beading & bending, the first piercing, the first coining, and the second coining operations are expected to be most critical in view of industrial experts opinions. Thus, the analysis per- formed by a commercial code MARC focuses on the three operations, and comparisons are made between the results of the analysis and the measurements of experimental forming of the component.

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