• Title/Summary/Keyword: preload

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An Elastic Deformation Model of High-speed Spindle Units

  • Zverev Igor Aexeevich;Eun In-Ung;Hwang Young-Kug;Chung Won-Jee;Lee Choon-Man
    • International Journal of Precision Engineering and Manufacturing
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    • v.7 no.3
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    • pp.39-46
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    • 2006
  • This paper presents an elastic deformation model of a spindle unit (S/U), which takes into account the non-linear properties of high-speed ball bearings (particularly the effect of high rotational speed). For this, a software for the estimation of the S/U elastic deformation properties was developed and intended for use by S/U designers. A computer aided analysis of the model using the developed software was carried out and experiments showed the significant effect of rotational speed, cutting load and bearing axial preload, and showed some new phenomena, from which the criteria for the choice of bearing axial preload is given.

Development of a 3-axis fine positioning stage : Part 2. Experiments and performance evaluation (초정밀 3축 이송 스테이지의 개발 :2. 동특성 실험 및 성능 평가)

  • Kang, Joong-Ok;Kim, Man-Dal;Baek, Seok;Han, Chang-Soo;Hong, Sung-Wook
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.1207-1210
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    • 2003
  • This paper deals with experiments for dynamic characteristics and performance evaluation of the 3-axis fine positioning stage developed in [1]. The features of the developed fine positioning stage are the long stroke due to the magnetically preloaded PZT actuators, the minimum motion crosstalk due to the use of a ball contact mechanism and the compact design. The dynamic characteristics of the actuator and the stage are tested with the preload changed in order to validate the actuator and the stage design. Performance evaluation is also made for the PZT actuators as well as the stage positioning accuracy. Experimental results show that the developed stage is accurate enough to be used for nanometer positioning.

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Estimation of stress concentration factor in bolt jointed structure with variable preload (체결력에 따른 볼트 결합구조물의 응력집중계수 평가)

  • 송준혁
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1998.03a
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    • pp.298-303
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    • 1998
  • Most of mechanical structures are combined of substructures such as beam and/or plates. There are few system with unibody structures but are not a few systems with united body structures. Generally the dynamic analysis of whole structures is perform ed under alternating load. However, the analysis of each joint area is more important than others for zero severity. This paper presents the results of analysis of concentration stress in bolt jointed structure with variable preload. At frist, a static vibration test was performed to find out a nominal stress of bolt joint ed plates from the relationship between natural frequency and nominal stress. Then a concentration stress was computed at contact point between bolt and plate in the structure. It is believed that the proposed method has promising implications for safer design with fatigue quality index of stress concentration factor and has merit for cost down and saving time at the beginning of vehicle development.

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The effect of bolt tightening methods and sequence on the performance of gasketed bolted flange joint assembly

  • Abid, Muhammad;Khan, Yasir Mehmood
    • Structural Engineering and Mechanics
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    • v.46 no.6
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    • pp.843-852
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    • 2013
  • This paper presents results of the effect of different bolt tightening sequences and methods on the performance of gasketed bolted flange joint using nonlinear finite element analysis. Bolt preload scatter due to elastic interactions, flange stress variation and bolt bending due to flange rotation and gasket contact stress variation is difficult to eliminate in torque control method i.e. tightening one bolt at a time. Although stretch control method (tightening more than one bolt at time) eradicates the bolt preload scatter, flange stress variation is relatively high. Flange joint's performance is compared to establish relative merits and demerits of both the methods and different bolt tightening sequences.

The Characteristics and Estimated Stiffness of Rubber Pads for Railway Bridges (철도교량용 고무패드의 특성 및 강성 추정기법)

  • Choi Eunsoo;Kim Hyun Min;Oh Ji Taek;Kim Sungil
    • Proceedings of the KSR Conference
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    • 2005.05a
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    • pp.115-122
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    • 2005
  • This study analyzed the characteristics of four kinds of bridge rubber pads and suggested how to determine the stiffness the pads. The stiffness of rubber pads can be estimated by a direct static test. In the procedure to estimate the stiffness of a pad, the dead load(preload) of a bridge and live load of a vehicle are considered. The polyurethane rubber pads have larger hardness than natural and chloroprene rubber pads and thus carry larger load bearing capacity. In addition, they showed higher stiffness with the same shape factor than the others and thus are more avaliable as for bridge bearings. Although natural and chloroprene rubber pads are elongated to large deformation in horizontal direction due to vertical loads, polyurethane rubber pads almost do not generate horizontal deformation due to vertical loads regardless to the thickness and hardness of the pads. Therefore, they do not need reinforced plate to restrict horizontal deformation.

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Modeling and Motion Control of the Piezoelectric Actuator for the Inchworm: Part 1. Hysteresis Modeling of the Piezoelectric Actuator (이송자벌레를 위한 압전소자의 모델링 및 운동제어: 1. PZT소자의 히스테리시스 모델링)

  • Kim, In-Soo;Kim, Gibum;Kim, Young-Shik
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.15 no.7 s.100
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    • pp.871-877
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    • 2005
  • This paper proposes a new modeling scheme to describe the hysteresis between input voltage and displacement of piezoelectric actuators in the inchworm. From the experimental analysis of Piezoelectric actuator behaviors. the hysteresis characteristics including residual displacement can be modeled by second order functions of a maximum Input voltage and preload. Various experiments are performed to demonstrate the effectiveness and validation of the proposed modeling scheme.

A Study On the Automatic Cardiac Output Control Without Pressure Sensors for the motor-driven Totally Implantable TAH Using Motor-Current Waveform Analysis (모터구동형 완전이식 인공심장에서 전류파형의 분석에 의한 심박출량 자동제어 알고리즘의 개발)

  • Choe, Won-U;Kim, Hui-Chan;Min, Byeong-Gu
    • Proceedings of the KOSOMBE Conference
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    • v.1992 no.11
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    • pp.130-135
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    • 1992
  • In this paper a new cardiac output control method without pressure sensors is presented for the rotor-driven totally implantable TAH using motor-current wavelet analysis. Theoretical analysis and mock circulation system experiment results show that cardiac output of TAH, which is indeperdent of afterload and sensitively dependent to preload, is well controlled for the independently variable preload.

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A Study on the Static and Dynamic Characteristics of Air Lubricated Titing Pad Journal Bearing with Direct (직접해법에 의한 공기윤활 틸팅패드 저어널 베어링의 정특성 및 동특성에 관한 연구)

  • Hwang, Pyung;Kim, In-Sik
    • Tribology and Lubricants
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    • v.10 no.1
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    • pp.46-55
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    • 1994
  • The static and dynamic analysis of air lubricatied tilting pad journal bearing which considers tilting effect of each pad, preload but which neglects pad inertia effect and deflection are performed. A direct numerical method is used in evaluating the static characteristics such as load carrying capacity, friction force and small peturbation method is used for calculation of dynamic characteristics. Stiffness and damping coefficients are compared with the variation of the preload. And these coefficients are slightly decreased with increased compressibility number under the constant bearing load carrying capacity.

Heat Generation Model of Angular Contact Ball Bearing with Oil-Air Lubrication

  • Na, Hee-Hyeong;Rhim, Yoon-Chul
    • KSTLE International Journal
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    • v.1 no.1
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    • pp.63-68
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    • 2000
  • Angular contact ball bearings are mainly used in the spindle, which requires high speed and stiffness. The heat generation is studied by experiments and simulations using a pair of angular contact ball bearings. The temperature variation of inner and outer races and the temperature increment distribution are measured by using thermocouples for the rotational speed, preload, viscosity of lubricant. The measured values from experiments are used to estimate the heat conduction rate. The method of oil-air lubrication is used for the experiment. The amount of conduction heat transfer to the test spindle and the convection heat transfer coefficients long the spindle are computed by using inverse method with temperature increment distribution. Total heat generation rate is estimated with the heat partition rate which is calculated from temperatures of inner and outer races. In addition, the empirical factor of oil-air lubrication method for Palmgren's heat generation model is suggested. The empirical friction coefficients, which are obtained from the experiments, depend on the preload condition, and can give us more accurate estimation of the heat generation in ball bearings.

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Characterization of Dacrotized Bolts (다크로 방식 처리된 볼트의 특성 평가)

  • Yang, Chi-Hoon;Ko, Jeong;Kim, Dae-Yong
    • Journal of Applied Reliability
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    • v.1 no.2
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    • pp.95-108
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    • 2001
  • To enhance the corrosion resistance of a bolt by surface treatment, dacrotization was considered as a substitute for phosphate coating which is widely used for general applications. In this study, comparisons were made among 5 different kinds of surface treatments including dacrotization and phosphate coating with respect to corrosion resistance, adhesion property with painting, and preload when tightened. The result shows that the dacrotized and surface-stabilized bolt is much superior in every aspects studied herein to others. An excellent corrosion resistance and a fairly good adhesion property with painting were achieved in the dacrotized and surface-stabilized bolt. When tightened at the same torque, the amount of preload and its deviation of dacrotized and surface-stabilized bolt were comparable with those of phosphate coated bolt.

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