• Title/Summary/Keyword: precast concrete mold

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Displacement prediction of precast concrete under vibration using artificial neural networks

  • Aktas, Gultekin;Ozerdem, Mehmet Sirac
    • Structural Engineering and Mechanics
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    • v.74 no.4
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    • pp.559-565
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    • 2020
  • This paper intends to progress models to accurately estimate the behavior of fresh concrete under vibration using artificial neural networks (ANNs). To this end, behavior of a full scale precast concrete mold was investigated numerically. Experimental study was carried out under vibration with the use of a computer-based data acquisition system. In this study measurements were taken at three points using two vibrators. Transducers were used to measure time-dependent lateral displacements at these points on mold while both mold is empty and full of fresh concrete. Modeling of empty and full mold was made using ANNs. Benefiting ANNs used in this study for modeling fresh concrete, mold design can be performed. For the modeling of ANNs: Experimental data were divided randomly into two parts such as training set and testing set. Training set was used for ANN's learning stage. And the remaining part was used for testing the ANNs. Finally, ANN modeling was compared with measured data. The comparisons show that the experimental data and ANN results are compatible.

Investigation of fresh concrete behavior under vibration using mass-spring model

  • Aktas, Gultekin
    • Structural Engineering and Mechanics
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    • v.57 no.3
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    • pp.425-439
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    • 2016
  • This paper deals with the behavior of fresh concrete that is under vibration using mass-spring model (MSM). To this end, behaviors of two different full scale precast concrete molds were investigated experimentally and theoretically. Experiments were performed under vibration with the use of a computer-based data acquisition system. Transducers were used to measure time-dependent lateral displacements at some points on mold while mold is empty and full of fresh concrete. Analytical modeling of molds used in experiments were prepared by three dimensional finite element method (3D FEM) using software. Modeling of full mold, using MSM, was made to solve the problem of dynamic interaction between fresh concrete and mold. Numerical displacement histories obtained from time history analysis were compared with experimental results. The comparisons show that the measured and computed results are compatible.

Prediction of behavior of fresh concrete exposed to vibration using artificial neural networks and regression model

  • Aktas, Gultekin;Ozerdem, Mehmet Sirac
    • Structural Engineering and Mechanics
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    • v.60 no.4
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    • pp.655-665
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    • 2016
  • This paper aims to develop models to accurately predict the behavior of fresh concrete exposed to vibration using artificial neural networks (ANNs) model and regression model (RM). For this purpose, behavior of a full scale precast concrete mold was investigated experimentally and numerically. Experiment was performed under vibration with the use of a computer-based data acquisition system. Transducers were used to measure time-dependent lateral displacements at some points on mold while both mold is empty and full of fresh concrete. Modeling of empty and full mold was made using both ANNs and RM. For the modeling of ANNs: Experimental data were divided randomly into two parts. One of them was used for training of the ANNs and the remaining part was used for testing the ANNs. For the modeling of RM: Sinusoidal regression model equation was determined and the predicted data was compared with measured data. Finally, both models were compared with each other. The comparisons of both models show that the measured and testing results are compatible. Regression analysis is a traditional method that can be used for modeling with simple methods. However, this study also showed that ANN modeling can be used as an alternative method for behavior of fresh concrete exposed to vibration in precast concrete structures.

Study on Drying Shrinkage Properties of HPC Infilled Concrete Mixing Shrinkage Reducing Agent and Expansive Agent (수축저감제 및 팽창재를 혼입한 HPC 충전용 콘크리트의 건조수축 특성 검토)

  • Park, Ji-Woong;Ji, Woo-Ram;Shin, Ki-Don;Gao, Shan;Lee, Gun-Cheol
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2017.05a
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    • pp.9-10
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    • 2017
  • In case of the concrete is poured into the HPC(Hollow Precast Concrete) column, the shrinkage condition of the HPC surface and the infilled concrete may be different, causing an interfacial space and deteriorating the integration performance. In this study, manufacturing HPC column mold and and the drying shrinkage properties with the charging concrete were examined. As a result, case of the shrinkage reducing agent showed the best drying shrinkage reduction effect. In the case of the expansive agent, the length change was lower than that of plain, but the difference from the shrinkage reducing agent was large, so it is considered that mixing condition of expansion mixing condition should be improved.

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Experimental Study on the Development of Void Precast Concrete Slab using Rubber Tube Mold for Inner Core (고무튜브 몰드 프리캐스트 콘크리트 유공 슬래브 개발에 관한 실험적 연구)

  • Bae, Kyu-Woong;Hong, Sung-Yub
    • Journal of the Korea Institute of Building Construction
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    • v.21 no.4
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    • pp.293-303
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    • 2021
  • The void PC slab has a structurally reasonable cross-section by forming the hollow section of the neutral axis that is unnecessary for bending behavior. Domestic PC factories have introduced automation equipment to produce hollow PC slabs, and are achieving hollow sections through inserts. However, since the excessive initial investment cost of the PC factory is the main factor in the increase in production cost, other alternatives are needed. Therefore, in this study, when producing hollow PC slab members, by using a rubber tube as a formwork to form an internal hollow space, it is intended to contribute to securing productivity through molding various hollow shapes, making it larger, lightweight, and enabling rapid production. To implement a hollow PC slab using a rubber tube mold, the shape of a hollow cross-section in which the tube is combined was implemented by considering the shape of the rubber tube first. In addition, to secure the concrete quality of the hollow part, the finish properties of the rubber tube mold and concrete were evaluated, and the hollow PC production process was established.

The experimental study on productivity increase of the permanent form (비탈형 영구거푸집의 생산성 향상을 위한 실험적 연구)

  • 김용성;서동훈;강병훈;김우재;김성식;정상진
    • Proceedings of the Korea Concrete Institute Conference
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    • 2001.05a
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    • pp.751-756
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    • 2001
  • Permanent-Form is one of system forms for reducing human labor, work costs, oscillation, noise, construction wastes and so on. Permanent-Form is made from precast method in facilities. and carried in construction site to assemble with no demolding. The biggest expense to produce Permanent-Form is about manufacturing mold. To satisfy various size of building member, the same number of manufacturing mold is needed. In this paper, studied about manufacturing mold module for acquiring economic merit and construction member safety. Permanent-Form is member stress and structural analyzed if temporary equipment were used. The result of this study is below. (1) Column sizes of Permanent-Form are 47 kinds of prototype that based on Modular coordination's basic module. 4 pieces or 6 pieces are composed basically. (2) For beam size modular coordination, standard height and width of beam are 150mm and 100mm. It brings 24 kinds of prototype. 4 pieces or 5 pieces are composed basically. (3) Structural analysis value of modular member is like this Column member shows 9.4 to 85kgf/$cm^{2}$ stress distribution and beam member shows 6.3 to 95kgf/$cm^{2}$ stress distribution. Constructing permanent form could have structural safety with use of temporary equipment

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The Study on the Properties of the Early Strength of the Concrete According to the Usage of Hardening Accelerator (경화촉진제 사용량에 따른 콘크리트의 조기강도 특성에 관한 연구)

  • Jun, Woo-Chul;Lee, ji-Hwan;Soe, il;Lee, Jin-Woo;Lee, Jae-Sam;Cho, In-Seung
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2012.11a
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    • pp.221-222
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    • 2012
  • This study is to high early concrete development which reveals 14 MPa within 12 hours in order to reduce the mold time of dismantlement and not do the steam curing of the precast concrete product. About (40~50) min could shorten the final setting time if the coagulation test result cement amount 100 kg/m3 was increased. In the case of the compressive strength, it was exposed to be satisfied the target value with the cement amount 500 kg/m3 combination according to the hardening accelerator addition.

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Model Test on the Effect of Bearing Capacity for In-situ Top Base Method in sand (현장타설 팽이말뚝기초공법의 지지력 증대효과에 관한 모형실험 연구)

  • Kang, Hong-Kyu;Kim, Chan-Kuk;Lee, Bong-Yul;Kim, Hak-Moon
    • Proceedings of the Korean Geotechical Society Conference
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    • 2005.03a
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    • pp.597-602
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    • 2005
  • The present precast top-base method create many problems of requiring it plant facilities, transportation and installation, due to the heavy weight of and it takes too long time to set it up on site. In order to improve and solve these problems, in-situ Top-Base method is developed. It include processes that install Top-Base mold made of poly-ethylene into ground, then pouring concrete into the mold, and fill the rest gaps with broken stones. Considerable advantages can be obtained by applying in-situ Top-Base method in aspects of the stability, economical and construction efficiency. In this research, model tests for in-situ Top-Base system are carried out in other to the investigate the load delivering mechanism and the effect of bearing capacity.

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An Experimental study on field application of Permanent form (비탈형 영구거푸집의 현장 적용을 위한 실험적 연구)

  • 정근호;김우재;이영도;정재영;정상진
    • Journal of the Korea Institute of Building Construction
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    • v.1 no.1
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    • pp.143-150
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    • 2001
  • Permanent-Form is one of system forms for reducing human labor, work costs, oscillation, noise, construction wastes and so on. Permanent-Form is made from precast method in facilities, and carried in construction site to assemble with no demolding. The biggest expense to produce permanent-Form is about manufacturing mold. This papers about structural efficiency evaluation, construction efficiency test. The result of this study is below. (1) In the compressive strength test of column. Fly ash specimen and polymer specimen's strength developed as each 8%, 14% to comparison with standard specimen. The reason of this result from form section area increase and form's reinforcing bar (2) The Degree of column crack in permanent form is lower than another one's The glass fiber's fiber reinforcement effect brings like this. (3) In the flexural load test of beam, the early crack load and maximum load of permanent form use specimen showed 20% higher than standard specimen's. (4) In field application experiment, an constructional error is satisfied with the allowable margin of error, $\pm$5mm (5) When the concrete is placed into the form inside, The transformation degree of permanent form is lower than plywood form's. (6) The concrete packing ability of permanent form is satisfactory. (7) The bonding strength of permanent form shows enough strength - 6kgf/$\textrm{cm}^2$.

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Evaluation of Structural Performance of Precast Prestressed Hollow-Core Slabs with Shear Reinforcement (전단철근이 배치된 프리캐스트 프리스트레스트 중공슬래브의 구조성능 평가)

  • Sang-Yoon Kim;Seon-Hoon Kim;Deuck-Hang Lee;Sun-Jin Han;Kil-Hee Kim
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.27 no.1
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    • pp.71-77
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    • 2023
  • This study aims to investigate the structural performance of hollow-core slab (HCS) memebers with 400 mm thickness. To this end, a total of four HCS specimens were fabricated based on the individual mold method to provide shear reinforcement, unlike the extrusion method. The key variables were chosen as the presence of topping concrete, core-filling concrete, and shear reinforcements. The crack patterns and load-displacement responses of the test specimens were analyzed in detail. Test results showed that inclined shear cracking occurred all the specimens, and that the specimen with shear reinforcement on the web of HCS unit had higher strength and ductility than the specimen without shear reinforcement. In particular, shear reinforcements placed on the web of HCS unit effectively resisted not only to vertical shear force but also to horizontal shear force between the interface of HCS unit and topping concrete. In addition, it was discovered that the method in which shear reinforcements are placed on the web of HCS unit is more effective in improving structural performance than core-filling method.