• Title/Summary/Keyword: porous powder

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Fabrication of Porous Ni by Freeze Drying and Hydrogen Reduction of NiO/Camphene Slurry (NiO/camphene 슬러리의 동결건조 및 수소환원 공정에 의한 Ni 다공체 제조)

  • Jeong, Jae-Hun;Oh, Sung-Tag;Hyun, Chang-Yong
    • Journal of Powder Materials
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    • v.26 no.1
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    • pp.6-10
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    • 2019
  • In this study, freeze drying of a porous Ni with unidirectionally aligned pore channels is accomplished by using a NiO powder and camphene. Camphene slurries with NiO content of 5 and 10 vol% are prepared by mixing them with a small amount of dispersant at $50^{\circ}C$. Freezing of a slurry is performed at $-25^{\circ}C$ while the growth direction of the camphene is unidirectionally controlled. Pores are generated subsequently by sublimation of the camphene during drying in air for 48 h. The green bodies are hydrogen-reduced at $400^{\circ}C$ and then sintered at $800^{\circ}C$ and $900^{\circ}C$ for 1 h. X-ray diffraction analysis reveals that the NiO powder is completely converted to the Ni phase without any reaction phases. The sintered samples show large pores that align parallel pores in the camphene growth direction as well as small pores in the internal walls of large pores. The size of large and small pores decreases with increasing powder content from 5 to 10 vol%. The influence of powder content on the pore structure is explained by the degree of powder rearrangement in slurry and the accumulation behavior of powders in the interdendritic spaces of solidified camphene.

Three Dimensional Finite Element Analysis for Powder Forging Process (분말단조 공정의 3차원 유한요소해석)

  • 김형섭
    • Journal of Powder Materials
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    • v.3 no.2
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    • pp.104-111
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    • 1996
  • In order to obtain homogeneous and high quality products in powder compaction forging process, it is very important to control stress, strain, density and density distributions. Therefore, it is necessary to understand quantitatively the elasto-plastic deformation and densification behaviors of porous metals and metal powders. In this study, elasto-plastic finite element method using Lee-Kim's pressure dependent porous material yield function has been used for the analysis of three dimensional indenting process. The analysis predicts deformed geometry, stress, strain and density distribution and load. The calculated load is in good agreement with experimental one. The calculated results do not show axisymmetric distributions because of the edge effect. The core part which is in contact with the indentor and the outer diagonal edge part are in compressive stress states and the middle part is in tensile stress state. As a results, it can be concluded that three dimensional analysis is more realistic than axisymmetric assumption approach.

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Synthesis of CNT on a Camphene Impregnated Titanium Porous Body by Thermal Chemical Vapor Deposition (티타늄 다공체에 담지된 Camphene과 화학기상증착법을 이용한 CNT 합성)

  • Kim, Hogyu;Choi, Hye Rim;Byun, Jong Min;Suk, Myung-Jin;Oh, Sung-Tag;Kim, Young Do
    • Journal of Powder Materials
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    • v.22 no.2
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    • pp.122-128
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    • 2015
  • In this study, titanium(Ti) meshes and porous bodies are employed to synthesize carbon nanotubes(CNTs) using methane($CH_4$) gas and camphene solution, respectively, by chemical vapor deposition. Camphene is impregnated into Ti porous bodies prior to heating in a furnace. Various microscopic and spectroscopic techniques are utilized to analyze CNTs. It is found that CNTs are more densely and homogeneously populated on the camphene impregnated Ti-porous bodies as compared to CNTs synthesized with methane on Ti-porous bodies. It is elucidated that, when synthesized with methane, few CNTs are formed inside of Ti porous bodies due to methane supply limited by internal structures of Ti porous bodies. Ti-meshes and porous bodies are found to be multi-walled with high degree of structural disorders. These CNTs are expected to be utilized as catalyst supports in catalytic filters and purification systems.

Porosity Control of Porous Zirconia Ceramics (다공질 지르코니아 세라믹스의 기공율 제어)

  • Chae, Su-Ho;Eom, Jung-Hye;Kim, Young-Wook;Song, In-Hyuek;Kim, Hai-Doo;Bae, Ji-Soo;Na, Sang-Moon;Kim, Seung-Il
    • Journal of the Korean Ceramic Society
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    • v.45 no.1
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    • pp.65-68
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    • 2008
  • A simple pressing process using zirconia and microbead for fabricating porous zirconia ceramics is demonstrated. Effects of microbead content and sintering temperature on microstructure, porosity, compressive and flexural strengths were investigated in the processing of porous zirconia ceramics using microbead as a pore former. By controlling the microbead content and the sintering temperature, it was possible to produce porous zirconia ceramics with porosities ranging from 43% to 70%. Typical compressive and flexural strength values at ${\sim}50%$ porosity were ${\sim}150\;MPa$ and ${\sim}35\;MPa$, respectively.