• 제목/요약/키워드: polymer layers

검색결과 499건 처리시간 0.027초

불소화 일라이트/폴리프로필렌 복합섬유 형성 및 열 및 기계적 특성 (Fluoro-illite/polypropylene Composite Fiber Formation and Their Thermal and Mechanical Properties)

  • 정의경;이영석
    • 공업화학
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    • 제22권5호
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    • pp.467-472
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    • 2011
  • 본 연구에서는 천연물을 이용한 기능성 섬유를 제조하기 위하여 미처리 및 불소화 일라이트를 첨가하여 일라이트/PP 복합섬유를 용융방사로 제조하고 그 물리적 특성을 고찰하였다. 복합필라멘트 형성 시 층상구조를 가지는 일라이트의 윤활특성으로 순수 PP 필라멘트에 비해 복합필라멘트의 직경이 감소하는 현상이 나타났으며, 불소화의 효과로 인한 계면 친화성 향상 및 분산성 향상으로 불소화 일라이트/PP 복합필라멘트의 직경이 순수 PP 필라멘트의 2/3 정도로 감소하였다. 미처리 및 불소화 일라이트 모두 일라이트/PP 복합필라멘트의 열안정성을 향상시키는 효과가 있는 것으로 확인되었다. 또한, 미처리 일라이트/PP 복합필라멘트는 연신 공정을 거칠 때 절사가 발생하여, 복합섬유로서 활용될 수 없었으나, 불소화 일라이트/PP 복합필라멘트는 연신 후 순수 PP 필라멘트와 비슷한 인장강도를 가지고, 50% 정도 증가한 탄성률을 가지는 것으로 보아 복합섬유로서 사용될 수 있음을 확인할 수 있었다. 일라이트/PP 복합필라멘트를 형성 시, 불소화를 통하여 일라이트/PP간의 계면 친화성이 향상되고 고분자 내 분산성은 향상이 되었으나, 층간 결합력이 강한 비팽윤성 일라이트 고유의 성질로 인하여 일라이트의 박리나 PP의 일라이트 내 층간삽입이 충분히 발생하지 않은 것으로 보아 나노복합체가 아닌 마이크로 복합체를 형성하는 것으로 여겨진다.

비정질 할로이사이트 나노입자의 교차적층 구조에 따른 탄소섬유/에폭시 라미네이트의 저속 충격 특성 (Low Velocity Impact Property of CF/Epoxy Laminate according to Interleaved Structure of Amorphous Halloysite Nanotubes)

  • 박예림;;김윤해
    • Composites Research
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    • 제36권4호
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    • pp.270-274
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    • 2023
  • 필라멘트 와인딩 공정을 사용한 FRP 복합재의 적층 구조는 기존의 FRP 복합재의 적층 구조와는 다를 뿐만 아니라 일반적인 적층 구조를 토대로 기계적 물성에 대해서 분석하고자 한다면 그에 대한 영향을 파악하는 것이 어렵다. 따라서 전반적인 성능을 향상시키기 위해 기계적 물성을 개선하고 교차 적층 구조를 최적화하는 것이 필수적이다. 따라서 본 연구는 비정질 할로이사이트 나노튜브(Amorphous Halloysite Nanotubes, A-HNT)를 5개의 층 배열을 통해 교차 적층 탄소 섬유 강화 플라스틱(CFRP) 구조의 저속 충격 특성에 미치는 영향을 조사하는 것을 목표로 한다. 중량 낙하식 충격시험을 통하여 라미네이트의 저속 충격 특성을 확인하였으며, 충격을 가한 후에 현미경을 통하여 충격 파손 모드와 손상 정도를 비교 평가하였다. 나노 입자의 첨가 여부에 따른 각각의 교차 적층 구조 라미네이트를 10 J과 15 J의 충격에너지에서 비교하였다. 10 J의 경우 흡수에너지는 각 구조에서 비슷한 경향을 보였다. 그에 비해 15 J의 경우 흡수에너지는 각 구조에서 다른 흡수에너지를 가지며, 나노 입자가 첨가되지 않은 구조가 가장 높은 흡수에너지를 가진다. 또한 광학현미경을 통하여 각 구조에서 다양한 충격 파손 모드가 관찰되었다.

SBR/Organoclay Nanocomposites for the Application on Tire Tread Compounds

  • Kim, Wook-Soo;Lee, Dong-Hyun;Kim, Il-Jin;Son, Min-Jin;Kim, Won-Ho;Cho, Seong-Gyu
    • Macromolecular Research
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    • 제17권10호
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    • pp.776-784
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    • 2009
  • N,N-dimethyldodecylamine (tertiary amine)-modified MMT (DDA-MMT) was prepared as an organically modified layered silicate (OLS), after which styrene-butadiene rubber (SBR) nanocomposites reinforced with the OLS were manufactured via the latex method. The layer distance of the OLS and the morphology of the nanocomposites were characterized by X-ray diffraction (XRD) and transmission electron microscopy (TEM). By increasing the amount of N,N-dimethyldodecylamine (DDA) up to 2.5 g, the maximum values of torque, tensile strength and wear resistance of the SBR nanocomposites were increased due to the increased dispersion of the silicate layers in the rubber matrix and the increased crosslinking of the SBR nanocomposites by DDA itself. When SBR nanocomposites were manufactured by using the ternary filler system (carbon black/silica/OLS) to improve their dynamic properties as a tire tread compound, the tan $\delta$(at $0^{\circ}C$ and $60^{\circ}C$) property of the compounds was improved by using metal stearates instead of stearic acid. The mechanical properties and wear resistance were increased by direct substitution of calcium stearate for stearic acid because the filler-rubber interaction was increased by the strong ionic effect between the calcium cation and silicates with anionic surface. However, as the amount of calcium stearate was further increased above 0.5 phr, the mechanical properties and wear resistance were degraded due to the lubrication effect of the excessive amount of calcium stearate. Consequently, the SBR/organoclay nanocomposites that used carbon black, silica, and organoclay as their ternary filler system showed excellent dynamic properties, mechanical properties and wear resistance as a tire tread compound for passenger cars when 0.5 phr of calcium stearate was substituted for the conventionally used stearic acid.

Modeling of nonlinear cyclic response of shear-deficient RC T-beams strengthened with side bonded CFRP fabric strips

  • Hawileh, Rami A.;Abdalla, Jamal A.;Tanarslan, Murat H.;Naser, Mohannad Z.
    • Computers and Concrete
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    • 제8권2호
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    • pp.193-206
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    • 2011
  • The use of Carbon Fiber Reinforced Polymers (CFRP) to strengthen reinforced concrete beams under bending and shear has gained rapid growth in recent years. The performance of shear strengthened beams with externally bonded CFRP laminate or fabric strips is raising many concerns when the beam is loaded under cyclic loading. Such concerns warrant experimental, analytical and numerical investigation of such beams under cyclic loading. To date, limited investigations have been carried out to address this concern. This paper presents a numerical investigation by developing a nonlinear finite element (FE) model to study the response of a cantilever reinforced concrete T-beam strengthened in shear with side bonded CFRP fabric strips and subjected to cyclic loading. A detailed 3D nonlinear finite element model that takes into account the orthotropic nature of the polymer's fibers is developed. In order to simulate the bond between the CFRP sheets and concrete, a layer having the material properties of the adhesive epoxy resin is introduced in the model as an interface between the CFRP sheets and concrete surface. Appropriate numerical modeling strategies were used and the response envelope and the load-displacement hysteresis loops of the FE model were compared with the experimental response at all stages of the cyclic loading. It is observed that the responses of the FE beam model are in good agreement with those of the experimental test. A parametric study was conducted using the validated FE model to investigate the effect of spacing between CFRP sheets, number of CFRP layers, and fiber orientation on the overall performance of the T-beam. It is concluded that successful FE modeling provides a practical and economical tool to investigate the behavior of such strengthened beams when subjected to cyclic loading.

바코팅 공정을 이용한 유기 발광 다이오드 특성 향상 (Improvement of Inverted Hybrid Organic Light-emitting Diodes Properties with Bar-coating Process)

  • 곽선우;유종수;한현숙;김정수;이택민;김인영
    • 한국정밀공학회지
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    • 제30권6호
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    • pp.589-595
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    • 2013
  • Solution processed conjugated molecules enable to manufacture various electronic devices by unconventional and cost effective patterning methods as screen or gravure printing. Spin-coating is the most popularly used method to form conjugated polymeric film for various electronic devices. The coating method has certain disadvantages such as a large amount of unwanted wastes, difficulty forming a film with a large area, and impossible to apply roll-to-roll manufacturing. We present here a promising alternative coating method, bar-coating for conjugated polymer film and OLED with the bar coated light emitting layer. In this papers, we show atomic force microscope images of spin- and bar-coated Poly[(9,9-di-n-octylfluorenyl-2,7-diyl)-alt-(benzo[2,1,3]thiadiazol-4,8-diyl)] (F8BT) films on substrate. The bar-coated film showed a slight lower RMS roughness (1.058 [nm]) than spin-coated film (1.767 [nm]). It means the bar-coating is suitable method to form light emitting layers in OLEDs. By using bar-coating process, an OLED obtained with 4.7 [cd/A] in maximum current efficiency.

Comparable Electron Capture Efficiencies for Various Protonated Sites on the 3rd Generation Poly(Propylene Imine) Dendrimer Ions: Applications by SORI-CAD and Electron Capture Dissociation Mass Spectrometry (ECD MS)

  • Han, Sang-Yun;Lee, Sun-Young;Oh, Han-Bin
    • Bulletin of the Korean Chemical Society
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    • 제26권5호
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    • pp.740-746
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    • 2005
  • In this article, we report the tandem mass spectrometry investigations for the electron capture efficiencies of the protons belonging to the different locations (generations) in a poly(propylene imine) dendrimer with three layers of a repeat unit (named as the third generation dendrimer). The employed tandem mass spectrometry methods include SORI-CAD (sustained off-resonance irradiation collisional activation dissociation) and ECD(electron capture dissociation) mass spectrometry. We obtained SORI-CAD spectra for the dendrimer ions in the different charge states, ranging from 2+ to 4+. The analysis of fragmentation sites provides the information as to where the protons are distributed among various generations of the dendrimer. Based upon this, a new strategy to study the electron capture efficiencies of the protons is utilized to examine a new type of triplycharged ions by SORI-CAD, i.e., the 3+ ions generated from the charge reduction of the native 4+ ions by ECD: (M+4H)$^{4+}\;+\;e^-\;{\rightarrow}$ (M+4H)$^{3+\bullet}$ ${\rightarrow}\;({H^{\bullet}}_{ejected}$) + (M+3H)$^{3+}\;\rightarrow$ CAD. Interestingly, comparison of these four SORICAD spectra indicates that the proton distribution in the charge-reduced 3+ ions is very close to that in the native 4+ ions. It further suggests that in this synthetic polymer ($\sim$1.7 kDa) with an artificial architecture, the electron capture efficiencies of the protons are actually insensitive to where they are located in the molecule. This is somewhat contradictory to common expectations that the protons in the inner generations may not be well exposed to the incoming electron irradiation as much as the outer ones are, thus may be less efficient for electron capture. This finding may carry some implications for the case of medium sized peptide ions with similar masses, which are known to show no obvious site-specific fragmentations in ECD MS.

A safe and cost-effective PMMA carbon source for MgB2

  • Ranot, Mahipal;Jang, S.H.;Shinde, K.P.;Sinha, B.B.;Bhardwaj, A.;Oh, Y.S.;Kang, S.H.;Chung, K.C.
    • 한국초전도ㆍ저온공학회논문지
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    • 제19권1호
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    • pp.47-50
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    • 2017
  • Carbon is proven to be very effective in pinning the magnetic vortices and improving the superconducting performance of $MgB_2$ at high fields. In this work, we have used polymethyl methacrylate (PMMA) polymer as a safe and cost effective carbon source. The effects of molecular weight of PMMA on crystal structure, microstructure as well as on superconducting properties of $MgB_2$ were studied. X-ray diffraction analysis revealed that there is a noticeable shift in (100) and (110) Bragg reflections towards higher angles, while no shift was observed in (002) reflections for $MgB_2$ doped with different molecular weights of PMMA. This indicates that carbon could be substituted in the boron honeycomb layers without affecting the interlayer interactions. As compared to undoped $MgB_2$, substantial enhancement in $J_c(H)$ properties was obtained for PMMA-doped $MgB_2$ samples both at 5 K and 20 K. The enhancement could be attributed to the effective carbon substitution for boron and the refinement of crystallite size by PMMA doping.

Analysis of the machinability of GFRE composites in drilling processes

  • Khashaba, Usama. A.;Abd-Elwahed, Mohamed S.;Ahmed, Khaled I.;Najjar, Ismail;Melaibari, Ammar;Eltaher, Mohamed A
    • Steel and Composite Structures
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    • 제36권4호
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    • pp.417-426
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    • 2020
  • Drilling processes in fiber-reinforced polymer composites are essential for the assembly and fabrication of composite structural parts. The economic impact of rejecting the drilled part is significant considering the associated loss when it reaches the assembly stage. Therefore, this article tends to illustrate the effect of cutting conditions (feed and speed), and laminate thickness on thrust force, torque, and delamination in drilling woven E-glass fiber reinforced epoxy (GFRE) composites. Four feeds (0.025, 0.05, 0.1, and 0.2 mm/r) and three speeds (400, 800, and 1600 RPM) are exploited to drill square specimens of 36.6×36.6 mm, by using CNC machine model "Deckel Maho DMG DMC 1035 V, ecoline". The composite laminates with thicknesses of 2.6 mm, 5.3 mm, and 7.7 mm are constructed respectively from 8, 16, and 24 glass fiber layers with a fiber volume fraction of about 40%. The drilled specimen is scanned using a high-resolution flatbed color scanner, then, the image is analyzed using CorelDraw software to evaluate the delamination factor. Multi-variable regression analysis is performed to present the significant coefficients and contribution of each variable on the thrust force and delamination. Results illustrate that the drilling parameters and laminate thickness have significant effects on thrust force, torque, and delamination factor.

탄소섬유쉬트(CFRP Sheets)로 보강된 폭두께비가 큰 콘크리트 충전 각형강관 기둥의 중심축하중거동 (Axial Loading Behaviors of Square Concrete-Filled Tubular Columns with Large Width-to-Thickness Ratio Retrofitted using Carbon Fiber Reinforced Polymer Sheets(CFRP Sheets))

  • 박재우;유정한
    • 한국강구조학회 논문집
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    • 제26권3호
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    • pp.169-176
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    • 2014
  • 본 연구에서는 콘크리트 충전 각형강관 (CFTP) 단주기둥에 CFRP 쉬트를 횡방향으로 보강하고 중심축하중 실험을 수행하였다. 실험변수는 b/t, CFRP쉬트 보강겹수이며, 총 6개의 실험체가 제작되었다. 실험변수로 사용된 판폭두께비는 b/t는 60, 80, 100이고 CFRP쉬트는 3겹 보강하였다. 실험결과 판폭두께비 100 실험체에서 CFRP쉬트 3겹 보강을 통해 내력을 16% 상승시켜 보강효과를 검증하였다. 내력 저하율을 검토한 결과 국부좌굴이 발생하지 않는 단면강도를 기준으로 최대 41%정도 내력이 저하되었으나, CFRP보강을 통해 32% 정도의 내력이 저하되어 보강효과를 검증할 수 있었다. 하중-변형를 관계를 보면 강재는 항복강도 이전에 국부좌굴이 발생하였으며, CFRP쉬트의 보강을 통해 국부좌굴을 지연시킴을 확인하였다.

Synthesis and Properties of Exfoliated Poly(methyl methacrylate-co-acrylonitrile)/Clay Nanocomposites via Emulsion Polymerization

  • Mingzhe Xu;Park, Yeong-Suk;Wang, Ki-Hyun;Kim, Jong-Hyun;Chung, In-Jae
    • Macromolecular Research
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    • 제11권6호
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    • pp.410-417
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    • 2003
  • Poly(methyl methacrylate-co-acrylonitrile) [P(MMA-co-AN)]/Na-MMT nanocomposites were synthesized through emulsion polymerization with pristine Na-MMT. The nanocomposites were exfoliated up to 20 wt% content of pristine Na-MMT relative to the amount of MMA and AN, and exhibited enhanced storage moduli, E', relative to the neat copolymer. The exfoliated morphology of the nanocomposite was confirmed by XRD and TEM. 2-Acryla-mido-2-methyl-1-propane sulfonic acid (AMPS) widened the galleries between the clay layers before polymerization and facilitated the comonomers, penetration into the clay to create the exfoliated nanocomposites. The onset of the thermal decomposition of the nanocomposites shifted to a higher temperature as the clay content increased. By calculating areas of tan$\delta$ of the nanocomposites, we observed that the nanocomposites show more solid-like behavior as the clay content increases. The dynamic storage modulus and complex viscosity increased with clay content. The complex viscosity showed shear-thinning behavior as the clay content increased. The Young's moduli of the nano-composites are higher than that of the neat copolymer and they increase steadily as the silicate content increases, as a result of the exfoliated structure at high clay content.