• 동력기계공학회지
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• 제11권3호
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• pp.41-46
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• 2007

The microstructure and electrochemical analysis of welds of electric resistance welding(ERW) pipe were investigated. The direction of metal flow line in HAZ of ERW pipe shifted to the inner(or outer) surface of pipe by plastic deformation during welding. The lowest heat input welds of ERW pipe was showed crack by liquid penetrant testing. Accelerated corrosion test by constant current density of 20mA/$cm^{2}$ developed groove at the welds of ERW pipe and the measured grooving factors were about $1.2{\sim}1.5$. Corrosion potential of base metal obtained by cyclic polarization in artificial sea water(3.5wt.% NaCl solution) was 100mV higher than that of weld metal of ERW pipe.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2011년도 춘계학술대회 논문집
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• pp.1309-1310
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• 2011

• 한국신재생에너지학회:학술대회논문집
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• 한국신재생에너지학회 2010년도 추계학술대회 초록집
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• pp.170-170
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• 2010

The energy conversion from the temperature difference between hot and cold source like ocean thermal energy conversion (OTEC), requires a long and large-diameter pipe (about 1000 to 10,000 meters long) to reach the deep water. The pipe diameter ranges from 2.8 meter for proposed early test systems, to 5 meter for large, commercial power generation systems. The pipe must be designed to resist collapsing pressures produced by water temperature and density differences, and the reduced pressure required to induce flow up the pipe. Other design considerations include the external-drag effect on the pipe due to ocean currents, and the wave-induced motions of the platform to which the pipe is attached. Various approaches to the pipe construction have been proposed, including aluminum, steel, concrete, and fiberglass. More recently, a flexible pipe construction involving the use of fiberglass reinforced plastic has been proposed. This report presents the results of a scaled fixed cold water pipe (CWP) model test program performed by EES(Engineering Equation Solver) to demonstrate the feasibility of this pipe approach.

• 상하수도학회지
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• 제31권1호
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• pp.7-12
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• 2017

Most of existing buried pipes are composed of reinforced concrete. Reinforced concrete pipes have many problems such as aging, corrosion, leaking, etc. The polyethylene (PE) pipes have advantages to solve these problems. The plastic pipes buried underground are classified into a flexible pipe. National standard that has limited the long-term vertical deformation of the pipe to 5% for flexible pipes including PE pipe. This study presents a prediction for the long-term behavior of the polyethylene pipe based on ASTM D 5365. This prediction method is presented to estimate by using the statistical method from the initial deflection measurement data. We predict the behavior of long-term performance on the double-wall pipe and multi-wall pipe. As a result, it was found that the PE pipe will be sound enough more than 50 years if the compaction of soil around the pipe is more than 95% of the standard soil compaction density.

• 설비공학논문집
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• 제25권10호
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• pp.568-572
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• 2013

The main components, such as a reactor vessel, in commercial nuclear power plants have been welded to pipes with dissimilar metal in which Primary Water Corrosion Cracking (PWSCC) has been occurred. PWSCC has become a worldwide issue recently. This paper addresses the results of experimental and numerical analysis to prevent PWSCC by changing the stress profile that is tensile stress to compressive stress at interesting regions with plastic deformation generated by mechanical pressure. Based on the results of experimental and numerical analysis with a 6 inch pipe and dissimilar metal welded pipes, compressive stress 68~206 Mpa is generated at all locations of inner surface in the heat affected zone.

• 상하수도학회지
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• 제26권6호
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• pp.871-881
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• 2012

This study suggested a model that can predict a degradation condition over time of two plastic pipes, PE and PVC, which are currently used in the country. This study was analyzed physical characteristics change of plastic pipes by comparison with initial physical characteristics (on the case of new pipes). Since this is dependent on accidents that already occurred, there are limitations that it only decides a priority on improvement based on relative corrosion status rather than precautionary aspects. The comparison results between physical degradation by the deducted performance rating and a conventional numerical scoring method showed that correlation coefficient was 0.67 for PE pipes and 0.86 for PVC pipes, indicating a high correlation. According to this result, it has been decided that the performance rating suggested herein can be applied naturally to the criterion of an improvement decision, which was based on Scoring System. From results of the research, it is expected that a reliable result can be provided to an improvement decision process related to degradation of plastic pipes by comprehensively comparing and evaluating a condition of pipe materials(direct factors) and an environmental impact(indirect factors).

• 대한기계학회논문집A
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• 제26권1호
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• pp.131-138
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• 2002

This paper provides the fully plastic J solutions for circumferential cracked pipes with inner, semi- elliptical surface cracks, subject to internal pressure and global bending. Solutions are given in the form of two different approaches, the GEF/EPRl approach and the reference stress approach. For the GE/EPRl approach, the plastic influence functions for fully plastic J are tabulated based on extensive 3-D FE calculations using the Ramberg-Osgood (R-O) materials, covering a wide range of pipe and crack geometries. The developed GEf/EPRl-type fully plastic J estimation equations are then re-formulated using the concept of the reference stress approach for wider applications. Based on the FE results, optimized reference load solutions for the definition of the reference stress are found for internal pressure and for global bending. Advantages of the reference stress based approach over the GE/EPRl-type approach are fully discussed. Validation of the proposed reference stress based J estimation equations will be given in Part II, based on 3-D elastic-plastic or elastic creep FE results using typical tensile properties of stainless steels and generalized creep- deformation behaviours.

• 한국지반신소재학회논문집
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• 제13권1호
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• pp.33-40
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• 2014

보통 지중에 매설되는 관은 강성관과 연성관으로 구분된다. 연성관 중 유리섬유강화플라스틱(Glass fiber reinforced thermosetting polymer plastic, GFRP)으로 이루어진 GFRP 관은 지중에 매설시 지반과 관의 상호관계를 고려하여 설계되어야 한다. 본 연구에서는 지중에 매설되는 GFRP 관의 장단기의 구조적 거동을 조사하고자 한다. 먼저, 국내에서 생산되는 GFRP 관의 역학적 성질조사를 하고, 현장매설실험과 유한요소해석을 수행하여 장기거동 예측에 대한 기초자료로 활용하였다. GFRP 관의 장기거동을 예측하기 위해 약 5,232시간 동안의 수직 관변형을 조사하였으며, 이를 바탕으로 최대 50년 동안의 관변형에 대하여 Monod-type 방법으로 예측하였다.

• Steel and Composite Structures
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• 제38권2호
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• pp.151-164
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• 2021

During the pipe forming process, a steel plate undergoes inelastic behavior multiple times under a load condition repeating tension and compression in the circumferential direction. It derives local reduction or increase of yield strength within the thickness of steel pipes by the plastic hardening and Bauschinger effect. In this study, a combined hardening model is proposed to effectively predict variations of yield strength in the circumferential direction of API-X65 and X70 steel pipes with relatively low t/D ratio during the forming process, which is expected to experience accumulated plastic strain of 2~3%, the typical Lüder band range in a low-carbon steel. Cyclic tensile tests of API-X65 and X70 steels were performed, and the parameters of the proposed model for the steels were calibrated using the test results. Bending-flattening tests to simulate repeated tension and compression during pipe forming were followed for API-X65 and X70 steels, and the results were compared with those by the proposed model and Zou et al. (2016), in order to verify the process of material model calibration based on tension-compression cyclic test, and the accuracy of the proposed model. Finally, parametric analysis for the yield strength of the steel plate in the circumferential direction of UOE pipe was conducted to investigate the effects of t/D and expansion ratios after O-forming on the yield strength. The results confirmed that the model by Zou et al. (2016) underestimated the yield strength of steel pipe with relatively low t/D ratio, and the parametric analysis showed that the t/D and expansion ratio have a significant impact on the strength of steel pipe.

• 한국정밀공학회지
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• 제27권4호
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• pp.79-86
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• 2010

Mechanical structures with power sources experience repeated force produced by motors. In result, the life of the pipes reduces and ultimately, the pipes collapse. Such pipes are formed into several shapes and particularly, the U-shape pipe is damaged frequently. In most cases, the U-shape pipe is made with a straight pipe by complicated bending work. During this work process, plastic deformation of the pipe produces residual stress in the pipe. This residual stress significantly affects the fracture behavior of the pipe and induces the change of the stress ratio (min. stress/Max. stress = R). For this reason, residual stress has to be evaluated. In this paper, the residual stress of a U-shaped pipe was evaluated by FEM analysis. In addition, fatigue tests of the U-shaped pipe were performed by using a uniaxial fatigue testing machine. The results of the fatigue test were modified with the results of FEM (Finite Element Method) analysis for residual stress. The modified fatigue test results of the U-shaped pipe were compared with those of a straight pipe.