• Title/Summary/Keyword: plastic design

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Development of interactive design system for plastic injection mold using personal computer (PC를 이용한 사출금형 몰드 베이스의 대화식 설계 시스템 개발)

  • 반갑수;이석희;안희태
    • 제어로봇시스템학회:학술대회논문집
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    • 1990.10a
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    • pp.181-185
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    • 1990
  • In design of the plastic injection mold, most of drawings are composed of basic entities. It is very easy to produce many kinds of drawings by Group Technology. Group Technology is a technique In which part similarities are used to classify parts into part families according to either geometric shape and size or processing requirements. Almost data for the mold are decided during the assembly design. A system which shows a good interfaces between the design stage and producing part exploding Is developed using AutoCAD system and data conversion technique.

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Automated design system for plastic Injection Mold (사출금형 조립도의 자동설계 시스템)

  • Lee, Seok -Hee;Bahn, Kab-Soo;Jeong, Jin-Tae
    • Journal of Korean Institute of Industrial Engineers
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    • v.19 no.4
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    • pp.71-86
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    • 1993
  • In design stage of a plastic injection mold, basic entities of various kinds are introduced under the concept of Group Technology to produce a full drawings of the mold more effectively Most of the entity data should be extracted from the assembly drawing by pattern matching technique. An automated design system is developed using the extracted data of entities and thus shows a good interfaces between the design stage and producing part explosion without any manual conversion procedure under the AutoCAD environment.

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Study on Improvement of Dimensional Accuracy of a Precision Plastic Screw Under Various Injection-Molding Conditions (사출성형 조건에 따른 정밀 플라스틱 나사의 형상정밀도 향상에 관한 연구)

  • Baek, Soon-Bo;Park, Keun;Youm, Chung-Ho;Ra, Seung-Woo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.34 no.10
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    • pp.1549-1554
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    • 2010
  • Recently, plastic screws have replaced metal screws because of the former's light weight, thermal and electrical insulating properties, and anticorrosion characteristics. Plastic screws are usually produced by injection molding, which involves material shrinkage during the solidification of the polymer. This shrinkage results in the degeneration of the dimensional accuracy. In the present study, the effect of injection-molding conditions on the dimensional accuracy of plastic screws was investigated through a numerical simulation of injection molding; on the basis of this simulation, we could determine the mold-design parameters. The design of experiment was applied in accordance with the numerical analysis in order to optimize the injection-molding conditions with a view to improving the dimensional accuracy of the precision plastic screw.

Design of Gas Supply System for Microcellular Foamed Injection Molding Using Axiomatic Approach (공리적 접근을 사용한 초미세 발포 사출기용 가스공급장치의 설계)

  • Lee, J.W.;Cha, S.W.;Kim, J.H.
    • Proceedings of the KSME Conference
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    • 2001.06c
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    • pp.414-419
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    • 2001
  • Microcellular foamed plastic is a foaming technology that is safer to the environment and has no significant deterioration of mechanical properties compared to the conventional foamed plastic. Currently, the development of the injection-molding machine for microcellular plastic (MCP) is nearing completion. Currently, researches on the mass production system for the MCP injection-molding machine are under progress. The purpose of this paper is to design the gas supply system suitable for microcellular foaming in the injection-molding machine. For the design process, Axiomatic Approach, a powerful tool for design, will be used.

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Application of shakedown analysis technique to earthquake-resistant design of ductile moment-resisting steel structures

  • Lee, Han-Seon;Bertero, Vitelmo V.
    • Structural Engineering and Mechanics
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    • v.1 no.1
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    • pp.31-46
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    • 1993
  • The motivations of the application of shakedown analysis to the earthquake-resistant design of ductile moment-resisting steel structures are presented. The problems which must be solved with this application are also addressed. The illustrative results from a series of static and time history nonlinear analyses of one-bay three-story steel frame and the related discussions have shown that the incremental collapse may be the critical design criterion in case of earthquake loading. Based on the findings, it was concluded that the inelastic excursion mechanism for alternation load pattern, such as in earthquake, should be the sidesway mechanism of the whole structure for the efficient mobilization of the structural energy dissipating capacity and that the shakedown analysis technique can be used as a tool to ensure this mechanism.

Rigid-Plastic Finite Element Analysis for Forging Process Design of a Hollow Flange

  • Bae, Sung-Woo;Kim, Yohng-Jo
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.3 no.1
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    • pp.59-65
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    • 2004
  • Hollow flange-shaped parts rue widely used in transportation systems. For good quality products, in general, design of preforms and die shapes for a progressive forging process is an important issue. For the design of die shapes for the forging process of a hollow flange, computer simulations Were earned out using the rigid-plastic finite element method. Forging defects like folding were seen in the vicinity of die corners at the typical shape ratios of upper and lower dies Die shape ratios at which the forging defect could occur during the extrusion-forging process of the hollow flange were investigated. The results might be efficiently used for the proper design of perform shapes, die shapes, and forging processes.

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Design of steel moment frames considering progressive collapse

  • Kim, Jinkoo;Park, Junhee
    • Steel and Composite Structures
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    • v.8 no.1
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    • pp.85-98
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    • 2008
  • In this study the progressive collapse potential of three- and nine-story special steel moment frames designed in accordance with current design code was evaluated by nonlinear static and dynamic analyses. It was observed that the model structures had high potential for progressive collapse when a first story column was suddenly removed. Then the size of beams required to satisfy the failure criteria for progressive collapse was obtained by the virtual work method; i.e., using the equilibrium of the external work done by gravity load due to loss of a column and the internal work done by plastic rotation of beams. According to the nonlinear dynamic analysis results, the model structures designed only for normal load turned out to have strong potential for progressive collapse whereas the structures designed by plastic design concept for progressive collapse satisfied the failure criterion recommended by the GSA guideline.

A study on CIM construction for the plastic fan design manufacturing (플라스택 팬 설계, 제조의 CIM 구축을 위한 연구)

  • Choi, Yang-Ho;Lee, Yong-Sung
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.21 no.9
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    • pp.1470-1479
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    • 1997
  • In this study, the plastic fan with high efficiency and low noise was designed and the capacity of the wind and the wind pressure were analysed and verified by CAE. After designing the metallic mold using the metallic mold design data, and the the metallic mold design was reformed by analysing the process of the material stream and injection filling by CAE. Also the metallic mold cutting data were formed using the metallic mold design data. These cutting data was used to produce the fan electrode by a machining center and then this electrode were used to manufacture the metallic mold by cutting the fan cavity by an electrical spark machine. The purpose of this study is to find out the sub-optimal condition on the productivity and improvement in quality of the plastic fan by integrating a series of this process with a computer.

Optimum design of plane steel frames with PR-connections using refined plastic hinge analysis and genetic algorithm

  • Yun, Young Mook;Kang, Moon Myung;Lee, Mal Suk
    • Structural Engineering and Mechanics
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    • v.23 no.4
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    • pp.387-407
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    • 2006
  • A Genetic Algorithm (hereinafter GA) based optimum design algorithm and program for plane steel frames with partially restrained connections is presented. The algorithm was incorporated with the refined plastic hinge analysis method, in which geometric nonlinearity was considered by using the stability functions of beam-column members and material nonlinearity was considered by using the gradual stiffness degradation model that included the effects of residual stress, moment redistribution by the occurrence of plastic hinges, partially restrained connections, and the geometric imperfection of members. In the genetic algorithm, a tournament selection method and micro-GAs were employed. The fitness function for the genetic algorithm was expressed as an unconstrained function composed of objective and penalty functions. The objective and penalty functions were expressed, respectively, as the weight of steel frames and the constraint functions which account for the requirements of load-carrying capacity, serviceability, ductility, and construction workability. To verify the appropriateness of the present method, the optimum design results of two plane steel frames with fully and partially restrained connections were compared.

Nonlinear analysis of the RC structure by higher-order element with the refined plastic hinge

  • IU, C.K.
    • Computers and Concrete
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    • v.17 no.5
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    • pp.579-596
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    • 2016
  • This paper describes a method of the refined plastic hinge approach in the framework of the higher-order element formulation that can efficaciously evaluate the limit state capacity of a whole reinforced concrete structural system using least number of element(s), whereas the traditional design of a reinforced concrete structure (i.e. AS3600; Eurocode 2) is member-based approach. Hence, in regard to the material nonlinearities, the efficient and economical cross-section analysis is provided to evaluate the element section capacity of non-uniform and arbitrary concrete section subjected to the interaction effects, which is helpful to formulate the refined plastic hinge method. In regard to the geometric nonlinearities, this paper relies on the higher-order element formulation with element load effect. Eventually, the load redistribution can be considered and make full use of the strength reserved owing to the redundancy of an indeterminate structure. And it is particularly true for the performance-based design of a structure under the extreme loads, while the uncertainty of the extreme load is great that the true behaviour of a whole structural system is important for the economical design approach, which is great superiority over the conservative optimal strength of an individual and isolated member based on traditional design (i.e. AS3600; Eurocode 2).