• 제목/요약/키워드: pitch bearing

검색결과 73건 처리시간 0.023초

풍력발전기용 피치베어링의 하중분배, 접촉 및 피로수명 해석 (Load Distribution, Contact and Fatigue Life Analysis of Pitch Bearing for Wind Turbine)

  • 김영진;문석만;조용주
    • Tribology and Lubricants
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    • 제29권1호
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    • pp.33-38
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    • 2013
  • This study is aimed to predict the fatigue life for pitch bearings under combined radial, thrust load and moment. In order to do this, a series of simulation such as bearing load distribution, initial surface stress, subsurface stress and fatigue analysis is needd. Fatigue life for pitch bearing can be predicted by using a bearing's material fatigue property.

풍력발전기용 피치/요 베어링의 하중 시험 결과 (Loading Test Results of Wind Turbine Pitch/Yaw Bearing)

  • 남주석;김흥섭;이영수;한정우
    • 풍력에너지저널
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    • 제3권1호
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    • pp.61-67
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    • 2012
  • The loading test of wind turbine pitch and yaw bearings have been conducted using special test rig designed for the test of large slewing bearings. Test type was fatigue test that applied fatigue load to each bearing and followed the defined test process. Measurement data during test were rotational torque and raceway temperature, and inspected key components by disassembling the bearing after all test finished. As a results, the raceway temperature during test did not exceed the operational temperature range of lubricant and rotational torque was reduced as the bearing's rotational cycle increased. In the inspection of key components, some plastic deformation and flaking were detected at some raceway sections while other components such as ball, spacer and seal remain indefective conditions.

베어링 내부 틈새가 풍력발전기용 피치 감속기의 하중 분포와 하중 분할에 미치는 영향 분석 (Effects of Bearing Internal Clearance on the Load Distribution and Load Sharing in the Pitch Reducer for Wind Turbines)

  • 김정길;박영준;이근호;김재훈
    • 한국생산제조학회지
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    • 제22권1호
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    • pp.29-35
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    • 2013
  • The pitch reducer consists of several planetary gearsets, and they should have good load distribution over gear tooth flank and load sharing among the planets to improve the durability. This work investigates how bearing internal clearances influence both the load distribution over the gear tooth flank and the planet load sharing. A whole system model is developed to analyze a pitch reducer. The model includes non-linear mesh stiffness of gears, non-linear stiffness of bearings. The results indicate that the face load factor and mesh load factor decrease, and the fatigue life of output shaft bearings increase as bearing internal clearances of output shaft decrease. Therefore, the internal clearance of output shaft bearing must be considered when designing the pitch reducer for wind turbines.

풍력발전기용 피치/요 베어링의 시험절차 개발 (Development on Test Procedure of Pitch and Yaw Bearings for Wind Turbine)

  • 남주석;한정우
    • 한국생산제조학회지
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    • 제24권3호
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    • pp.355-362
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    • 2015
  • Test procedure for the design verification of wind turbine pitch and yaw bearings has been developed. Test items were selected to evaluate operational reliability of pitch and yaw bearings by considering loading and operational conditions, and by analyzing the design criteria of pitch and yaw bearings. The developed test items consisted of preliminary test, fatigue load test, extreme load test, low temperature environmental test and dismantling inspection after all the test were completed. Because it reflects the actual operational conditions of the pitch and yaw bearings, the developed test procedure has high reliability and can verify the basic design considerations in the international standard and guidelines.

5MW 풍력용 Pitch Drive 구성품의 부하에 관한 연구 (A Study on Components Load of 5MW Wind Turbine Pitch Drive)

  • 김동영;이인범;양용군;류성기
    • 한국기계가공학회지
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    • 제13권1호
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    • pp.115-120
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    • 2014
  • Wind power is a type of clean energy source which does not produce carbon dioxide. The wind turbine industry is considered as a major growth industry in many countries. The main cause of wind turbine failure arises in the wind turbine gearbox, and the main type of damage occurs in the bearings and gears. Therefore, predictions of gear and bearing damage are very important to ensure the reliability of the wind turbine reducers used in these systems. In this research, in order to optimize the wind turbine reducer, a series of simulations and redesigns was done using the tool RomaxDesigner. The RomaxDesigner model was used to analyze the bearing life of the duty cycle for a 5 MW wind-turbine pitch drive and to calculate the load in operating states. The reducer was designed to satisfy the life requirement by analyzing bearing damage and calculating the stress values of the main parts of the reducer.

Pattern 형상이 적용된 베어링 강(STB2)의 트라이볼러지 특성 (Tribology Characteristics of Bearing Steel (STB2) with Pattern Shape)

  • 송석웅;장태환;배문기;김태규
    • 열처리공학회지
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    • 제34권3호
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    • pp.130-136
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    • 2021
  • With the development of the industry, bearings that require higher durability and efficiency are required, and various methods to reduce friction and wear of bearings are being studied. In this study, a wear test was conducted for STB2, a bearing steel material, by machining a micro-line pattern on the race surface of the bearing by machining. The pattern pitch of the specimens was processed to 40㎛, 80㎛, and 150㎛, and the coefficient of friction characteristics were investigated for the unpatterned specimen and the specimen with a DLC thin film deposited on the surface. As a result of the wear test, the pattern pitch showed the smallest coefficient of friction at 40㎛, and it was confirmed that the smaller the pattern pitch, the better the tribology characteristics.

8 MW급 대용량 풍력발전기용 피치 감속기 진동특성에 관한 연구 (A Study on the Vibration Characteristics of Pitch Gearbox for 8 MW Large Capacity Wind Turbines)

  • 장서원;박세호;이형우
    • 풍력에너지저널
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    • 제13권4호
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    • pp.90-97
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    • 2022
  • In this paper, a study on the vibration characteristics of the pitch gearbox of 8 MW large capacity wind turbines was conducted. The vibration analysis method of the pitch gearbox was proposed by combining the planetary gear train vibration model with the housing and carrier finite element model using the substructural synthesis method. We modeled the vibration excitation source for mass unbalance, gear mesh frequency, and bearing defect error action on the pitch gearbox, and performed a critical speed analysis. As a result of analyzing the critical speed of the pitch gearbox, the critical speed for the excitation source did not occur within the operation speed (84.87 rpm). In addition, as a result of applying 10 %, 20 %, …, 100 % of the largest load duration distribution (LDD) load, it was found that the bearing stiffness and the primary natural frequency were larger as the LDD load was larger. The primary natural frequency was 81.47 Hz for the lowest load among LDD data, which exceeded an operating speed of 84.87 rpm (5.09 Hz), so it was found that vibration caused by the change of LDD load did not occur in the operating speed range.

HDD용 에어베어링 슬라이더의 강건설계에 관한 연구 (A Robust Design Study of Air Bearing Slider for HDD)

  • 전규찬;장동섭;좌성훈
    • Tribology and Lubricants
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    • 제16권4호
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    • pp.247-252
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    • 2000
  • As the demand for higher areal recording densities requires a lower flying height of the slider, the variation of the flying height of the slider during drive operation becomes of great concern. The variation of the flying height is closely related with the slider design parameters such as air bearing shape, cavity depth, shallow step depth, crown, camber, pitch offset, roll offset, gram load, and so on. The objective of this work is to optimize the cavity depth and the shallow step depth, which are the control factors in air bearing design, using Robust Design method. It was found that the shallow step depth was statistically significant in affecting the variation of flying height, therefore the level of the shallow step depth should be chosen to minimize the variation of flying height.