• Title/Summary/Keyword: pin to plate

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Study of Injection Molding Process of Shift Lever Using Injection Molding Analysis (사출성형해석을 통한 자동차 레버쉬프트의 사출공정에 관한 연구)

  • Park, Chul-Woo;Lee, Boo-Youn;Lee, Sang-Min
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.14 no.6
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    • pp.7-13
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    • 2015
  • The production processes were reviewed through the injection analysis of the shift lever as a core component of an auto lever installed in the automatic transmission of cars. The injection analysis was carried out for the shift lever and rod among the components in a shift lever module. The shift lever and rod are designed for injection molding with the insertion of a tube, a pin cable plate, and a steel rod for securing the strength of the product. The charging time, failure of injection molding, weld line, air trap, and deformation were reviewed according to this insert. Analyses on various gate positions were carried out for reviewing the cultivation and deformation of fiber around major components, such as the generation section of manipulation feeling and assembly section, so that optimal gate conditions might be reviewed and reflected in the mold design. Finally, we plan to compare the analysis results with the production of trial products.

Analysis of Failure Mechanism for Wire-woven Bulk Kaogme (Wire-woven Bulk Kagome 의 파손 메커니즘 분석)

  • Lee, Byung-Kon;Choi, Ji-Eun;Kang, Ki-Ju;Jeon, In-Su
    • Proceedings of the KSME Conference
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    • 2007.05a
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    • pp.1690-1695
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    • 2007
  • Lightweight metallic truss structures with open, periodic cell are currently being investigated because of their multi-functionality such as thermal management and load bearing. The Kagome truss PCM has been proved that it has higher resistance to plastic buckling, more plastic deformation energy and lower anisotropy than other truss PCMs. The subject of this paper is an examination of the failure mechanism of Wire woven Bulk Kagome(WBK). To address this issue, the out-of-plane compressive responses of the WBK has been measured and compared with theoretical and finite element (FE) predictions. For the experiment, 2 multi-layered WBK are fabricated and 3 specimens are prepared. For the theoretical analysis, the brazed joints of each wire in WBK are modeled as the pin-joint. Then, the peak stress of compressive behavior and elastic modulus are calculated based on the equilibrium equation and energy method. The mechanical structure with five by five cells on the plane are constructed is modeled using the commercial code, PATRAN 2005. and the analysis is achieved by the commercial FE code ABAQUS version 6.5 under the incremental theory of plasticity.

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Development of Robot System for Colony Picking (II) - Performance test of the robot system - (콜로니 픽킹 로봇 시스템의 개발 (II) - 로봇 시스템의 성능실험 -)

  • 이현동;김기대;나건영;이영규
    • Journal of Biosystems Engineering
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    • v.28 no.5
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    • pp.449-456
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    • 2003
  • A robot system was developed to pick desired colony. This robot system consisted of an image acquisition process which acquires the image information of colony, an illumination device which irradiates the object once when it gets the image of it, a picking head, a replicating head, a bed for fixing well-plates, and a sterilization device of sterilizing pin stained with colony. Picking pins were washed in an ultrasonic wave washing for takes ten seconds. Picking pins were dipped for sterilizing in alcohol for ten seconds. The time for resterilizing picking pins in a heater was five seconds. This performance test resulted 100% success rate for both the colony picking and the colony replication process. Considering the procedure in which 8 pins were smeared by colony, picked on a well plate, and sterilized as one cycle, the system could carry out one cycle in 110 seconds. It took about 138 minutes to pick around 600 colonies.

A Discussion on Measurement of Springback Ratio Using Winding Bend Rig (감아굽힘 장치를 이용한 스프링백 비의 측정에 대한 역학적 검토)

  • 김용우
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.10 no.2
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    • pp.1-9
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    • 2001
  • To measure springback ratio of thin sheet or plate, winding bend rig is made. It bends a specimen with keeping its curva-ture constant and measure the bending angles before and after release of bending load. To check the performance of the bend rig, we calculated the bending moment by two ways which are based on simple beam theory. One is that the bending moment is calculated by using the results of bending test, and the other is that the moment is calculated by using the results of tensile tests. The former may entails the effect of the other is that the moment is calculated by using the results of tensile tests. The former may entails the effect of the friction between bending pin of the rig and surface of specimen, but the latter does not contain any effects of the friction since the bending moment is obtained by using tensile tests. Never-theless, the values of the two bending moments shows the same level of bending moment, which implies that the friction does not influence on the presence of friction within the scope of the test performed in this experiment. This phenomenon is explained theoretically by using moment equilibrium.

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Study on Multibody Dynamic Analysis and Durability of Heavy Load Bucket Roller Chain System (고하중용 버킷 롤러체인 시스템의 다물체 동역학 해석 및 내구성 연구)

  • Kim, Chang Uk;Park, Jin Chul;Lee, Dong Woo;Song, Jung Il
    • Journal of the Korean Society for Precision Engineering
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    • v.33 no.11
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    • pp.919-925
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    • 2016
  • In this study, multibody dynamic and mechanical analyses were conducted for the structure of roller chain bucket elevator system. The fatigue life of the roller chain elevator system was determined under static and fatigue loadings. Results of multibody dynamic analysis suggested that the maximum contact force occurred at the drive sprocket engagement point with the roller chain due to maximum tension. Fatigue analysis results suggest that the high load roller chain system is durable and safe because its life time is more than 700,000 cycles, close to its designed value (1,000,000 cycle). However, the contact portion of plate and pin needed a safety factor. The dynamic analysis of the heavy load roller chain was conducted with a multibody dynamic analysis program. The results obtained in this study can be utilized for dynamic analysis of roller chain systems in all industries.

Friction Characteristics of the Tip Seal in a Scroll Compressor (스크롤 컴프레서 팁실의 마찰특성)

  • Jeong, Bong Soo
    • Tribology and Lubricants
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    • v.30 no.6
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    • pp.370-377
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    • 2014
  • The basic elements in a rotary-type scroll compressor are two identical spiral scrolls containing refrigerant gas. The pressure variations in the compression pockets of a scroll compressor change the forces acting on the orbiting scroll, and these forces affect the dynamic behavior of the compression mechanism parts. To achieve high efficiency, using a self-sealing mechanism as a tip seal mechanism is very effective. Tip seals, which are placed on top of the scroll wraps, accomplish thrust sealing. This study calculates the friction force between the tip seal and the side plate of a scroll compressor using the numerical model considered in the Reynolds equation. The calculated friction force is verified by an experiment using a pin-on-disk apparatus. A hydraulic servo valve that controls the pressure of the oil hydraulic cylinder applies the normal load for the test, and a DC servo motor controls the sliding velocity of the disk. The friction force and normal load are measured by the force sensors attached to the supporting parts. The results show that the theoretical and experimental results are similar and that the friction is influenced by the viscosity of the oil and the sliding velocity of the scroll.

Surgical Reconstruction of the Severe Tongue Laceration with Mandibular Fracture in a Siberian Husky Dog

  • Lee, Jae-Hoon;Kim, Tae-Hoon;Yang, Wo-Jong;Kang, Eun-Hee;Chang, Hwa-Seok;Chung, Dai-Jung;Choi, Chi-Bong;Lee, Jeong-Ik;Kim, Hwi-Yool
    • Journal of Veterinary Clinics
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    • v.25 no.6
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    • pp.545-548
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    • 2008
  • A 3-year-old castrated male Siberian husky was presented for evaluation after being hit by a car. On physical examination, the dog showed open-mouth, displacement of mandible and hypersalivation with blood ting. The base of tongue was transected almost 80% on the bias from right dorsal side to the left ventral side. Radiography demonstrated separation of mandible symphysis, and fracture of right condyle and vertical ramus. After debridement of the necrotic tissue, tongue apposition with simple interrupted suture was performed. Mandibular symphysis, condyle and mandibular vertical ramus fractures were fixed using pin, cerclage wire, T-plate, and K-wires. The mouth was irrigated daily using chlorhexidine after surgery. The sutures that were loose here or untied at tongue were re-sutured under sedation. The transected tongue was healed and recovered its normal movement after 6 weeks.

Experimental Study on Buckling Restrained Knee Bracing Systems Using Bolted Channel Sections (볼팅 고정 채널 형강 보강재를 이용한 비좌굴 Knee Bracing System의 내진성능에 대한 실험 연구)

  • Lee, Jin;Lee, Ki-Hak;Lee, Sung-Min;Shin, Ji-Wook;Kim, Young-Min
    • Journal of the Earthquake Engineering Society of Korea
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    • v.13 no.2
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    • pp.37-46
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    • 2009
  • In this study, the seismic performance of the Buckling Restrained Knee Bracing (BRKB) system was evaluated through a pin-connected 1-bay 1-story frame. The BRKB system using a bolted channel section developed was composed of a steel plate as a load-resisting core member and two channel sections as a restrainment of the local and global buckling of the core plate. The main purpose of the BRKB system is to be used as an effective tool to re-strengthen/rehabilitate old low- and mid-rise RC frame buildings, which do not have enough seismic resistance to earthquake loadings. The main variables for the test specimens were the size of the core plates, stiffeners and the use of guide plates. The test results showed that the size of the core plate, which was the main element for the load-resisting member, was the most important parameter to achieve ductile behavior under tension as well as compression, until the maximum displacement exceed twice the design drift limit given by the AISC Seismic Provisions.

Variation of Natural Frequency and Dynamic Behavior of Railway Open-Steel-Plate-Girder Bridge with Installing Disk Bearings (디스크 받침에 의한 철도 판형교의 고유진동수 및 동적 거동 변화)

  • Choi, Eun Soo;Lee, Hee Up;Kim, Sung Il;Kim, Lee Hyeon
    • Journal of Korean Society of Steel Construction
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    • v.18 no.4
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    • pp.437-446
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    • 2006
  • Open-steel-plate-girder(OSPG) bridges are one of the most prevalent bridge types among Korean railway bridges. They account for about 40% of all Korean railway bridges. However, the line-type bearings used for OSPG bridges generate several problems with respect to the bridges' dynamic behavior and maintenance. The replacement of the existing bearings with polyurethane disk bearings could be a possible solution to this problem. This type of disk bearing is an elastic bearing using a polyurethane disk. This study estimated the variations in the natural frequency of a bridge when disk bearings were installed and the bridge's dynamic behavior with a running locomotive and running trains. The first natural frequency of the bridge was 3% lower than that of the as-built bridge after the installation of the disk lower, respectively. Also, the second and third frequencies were 7 and 15% lower, respectively. The disk bearings increased the vertical displacement of the bridge, but the pure displacement, excluding the disk deformation, did not vary. The vertical acceleration did not increase when the disk bearing was installed, with trains running. The shear pin in the disk bearing reduced the lateral displacement and the acceleration of the bridge.

Computational study of orientation effects on thermal performance of natural convection cooled lightweight high performance hollow hybrid fin heat sinks (자연대류 냉각되는 경량고성능 할로우 하이브리드 휜 히트싱크의 열성능에 대한 방향 영향의 전산연구)

  • Effendi, Nico Setiawan;Kim, Kyoung-Joon
    • Journal of Advanced Marine Engineering and Technology
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    • v.40 no.9
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    • pp.786-790
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    • 2016
  • This paper discusses numerically explored orientation effects on the thermal performance of hollow hybrid fin heat sinks (HHFHSs) under natural convection. A HHFHS consists of an array of hollow pin fins concatenated with plate fins and having perforations near the fin bases. Orientation effects on the footprint-based and mass-based thermal performance of the HHFHS were numerically studied for orientation angles ranging from $0^{\circ}$ to $180^{\circ}$. The performance of the HHFHS was compared with that of a pin fin heat sink (PFHS) having similar physical parameters. The results show that the thermal resistance of the HHFHS did not vary considerably from $0^{\circ}$ to $45^{\circ}$. The thermal resistance increased from $45^{\circ}$ to $90^{\circ}$, reached its maximum at $90^{\circ}$, and decreased consistently from $90^{\circ}$ to $180^{\circ}$. Dissimilar behaviors of the thermal resistance of the HHFHS vs. the PFHS resulted mainly from the effect of heat pumping induced by the internal flows of the hollow fins. Despite various orientations, the mass-based thermal resistance of the HHFHS was found to be nearly 30% smaller than that of the PFHS. This result shows the feasibility of the HHFHS for the lightweight thermal management of electronics under natural convection.