• Title/Summary/Keyword: parts reliability

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A Study on the Examination of Reliability Prediction Process and the Application of PLS data in Weapon System (무기체계 신뢰도 예측 프로세스 현황과 후속군수지원 데이터 적용 방안)

  • Kim, Geun-Hyung;Lee, Kang-Taek;Yoon, Jeong-Ah;Seo, Yang-Woo;Park, Seung Hwan
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.19 no.1
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    • pp.566-576
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    • 2018
  • As the weapon systems of the Korean Army possess massive firepower and multiple functions, the improvement of their quality through reliability prediction is becoming increasingly important. Currently, the reliability prediction of the weapon systems of the Korean Army is a difficult process, because it is conducted by naively calculating the reliability of their constituent parts. Recently, as various studies using accumulated data are undertaken across various industries, the defense industry is also attempting to analyze the Dark Data which have been accumulated but not yet used. Therefore, it is necessary to apply Post-Logistics Support (PLS) data in order to improve the reliability of the weapon systems and, for this purpose, the Korean Army needs to conduct diverse studies. Especially, the PLS data in the defense industry is very useful for reliability prediction, because the data on the defects reported after the development of the weapon systems are accumulated in this phase. This study examines the existing reliability prediction method conducted using the component parts and proposes a new reliability prediction method using PLS data. This framework can ultimately contribute to improve the prediction accuracy and quality of the weapon systems.

Research on the Ammunition Automatic Test Algorithm for Improving Safety & Reliability of 40mm Grenade(K212) Fuze (40mm 고속유탄(K212) 신관의 안전성 및 신뢰성 강화를 위한 탄약 자동화검사 알고리즘에 관한 연구)

  • Ju, Jin-Chun;Kweon, Mee-Sun;Kim, Sang-Min;Ahn, Nam-Su
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.17 no.7
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    • pp.14-22
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    • 2016
  • Because fuses have many parts, human error can occur during visual inspections. This paper proposes an automatic ammunition test algorithm for preventing human error during an inspection. The automatic ammunition test algorithm consists of the following three steps. First, the image input and preprocessing step is where an inspection image is rotated using an image rotation algorithm and the image is converted to a binary image. Second, the inspection step of arming determines if the ammunition is armed using Masked Template Matching algorithm, etc. Third, the inspection step of the parts determines if the parts are omitted using an image searching algorithm, etc. The arming or parts omission of the fuse are detected efficiently using the ammunition automatic test algorithm. The ammunition automatic test algorithm is expected to help improve the safety and reliability of 40 mm grenade fuse.

Study of Optimal Maintenance Float(M/F) Calculation Method (최적의 정비대체장비(M/F) 산출방안 비교 연구)

  • Lee, Hak-Jae;Jung, Kwang-Kyun;Kim, Jae-Hwang;Lee, Jong-Sin;Lee, Myoung-Jin
    • Journal of Applied Reliability
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    • v.16 no.3
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    • pp.192-201
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    • 2016
  • Purpose: In this paper, we propose the output model of the optimal inventory requirements of the Maintenance Float (M/F). Weapon systems were modernized and increased costs. Thus, the complexity increases with. Alternatives to achieve the goal of availability of weapon systems and to reduce life-cycle cost are required. Especially, securing spare parts is more effective than adding the amount of equipment or maintenance facilities to achieve the goal of availability and reduce life cycle costs. However, securing spare parts and repair costs are directly related, so exact requirements are needed. Methods: Three kinds of methods (Calculation method of applying the Poisson distribution, Calculation method of considering the number of CSP, and Calculation method of applying M&S program) that this paper proposed compare the influence of the availability and the amount of spare parts. Result: We calculate the cost of M/F when the operational availability is over than 80% and compare that result. The biggest cost was calculated from the Poisson distribution method. We found that requirements and unit price is the key factor that gives a significant effect. Conclusion: These three kinds of methods can be used as a basis for Maintenance Float calculation. Among them, the calculation method based on CSP is optimal replacement equipment requirements calculation method.

Life Analysis and Reliability Prediction of Relays based on Life Prediction Method (수명예측 방법에 따른 계전기의 수명분석 및 신뢰도 예측)

  • Shin, Kun-Young;Ji, Jung-Geon;Han, Jae-Hyun;Lee, Duk-Gyu;Son, Young-Jin;Lee, Hi-Sung
    • Proceedings of the KSR Conference
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    • 2011.05a
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    • pp.1327-1335
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    • 2011
  • Recently, also in railway vehicles, related products are being designed and manufactured through RAMS activities in order to secure their reliability, availability, maintainability & safety. Subway operators are conducting R&D on various preventive maintenance methods and applying them to the field so as to establish a reliability centered maintenance(RCM) system. In this connection, manufacturers shall carry out R&D based on reliability from the first design stage of development to provide high quality products to subway operators. And operators shall have the products operated properly to their particular operating environment and managed based on the standard maintenance manual. Not only that, but the related field data shall be fed back into the manufacturers to upgrade upcoming products by organic cooperation between manufacturer and operators. However, the mutually beneficial cooperative relationship is not still developed in the domestic railway industry. In terms of methodology for life prediction, this study was intended to analyze field data on relays used for rolling stocks considering operational characteristics in the position of subway operators and predict parts reliability using reliability prediction program from the standpoint of manufacturers as well.

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The Reliability Design Method According to the Experimental Study of Components and Materials of Railway Rail Fastening System (철도용 레일체결장치 부품.소재의 실험적 연구를 통한 신뢰성 설계 방안)

  • Kim, Hyo-San;Park, Joon-Hyung;Kim, Myung-Ryule;Park, Kwang-Hwa;Lee, Dal-Jae
    • Proceedings of the KSR Conference
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    • 2011.10a
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    • pp.2090-2100
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    • 2011
  • Railway rail fastening system is the critical device which gives big influences to not only the vehicle driving stability and the orbit's structural stability against the impulsive load, but also the noise vibration and the ride comfort. As a part of the low-carbon green growth, the importance of the railroad industry is getting highlights on its excellent energy-efficiency and eco-friendliness. However, so far the Korea's domestic rail fastening system technology is not so good and the technical reliance to abroad is very heavy. In this study, we conducted comparative analysis on the rail fastening system with new and used one of the same type. And those systems are imported by Seoul Metro and are being used by it. With this basis, we developed the components and the materials and then, established the durability assessment methods appropriate to the Korean domestic circumstances. And through the reliability qualification test on the 7 parts of the rail fastening system, we've improved the reliability and guaranteed the 15 years of service lifetime. ($B_{10}Life15$) Establishment and standardization of Reliability Standard on the parts of the rail fastening system such as anti-vibration pads, guide-plate, screw spike made it possible to perform the internationally fair assessment. And it is thought that we can satisfy the manufactures' and consumers' needs of cost-cutting and qualification security by shortening of assessment period on rail fastening system.

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Reliability Analysis of the Communications & Broadcasting Satellite Transponder and its Optimal Design (통신방송위성 중계기의 신뢰도 분석 및 최적 설계)

  • Kim, Young-Suk;Chang, Young-Keun;Jeong, Chul-Oh
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.30 no.8
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    • pp.94-102
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    • 2002
  • Since it would be almost impossible to recover and/or repair the satellite in space once it has been launched, a detailed analysis and design, manufacturing using the high quality workmanship, and qualification and acceptance tests in space-simulation environments are necessary for all satellite components prior to launch. Even though these efforts arc made, the failure can still occur. Therefore, redundancy should be considered in the satellite design for continuous operations in preparation for part or equipment failure. In this paper, the reliability analysis of the transponder, which is a payload of Communications & Broadcasting Satellite being developed by ETRI, was performed and compared for various design cases with different redundancies to find the optimal design. The optimal design has been finalized by investigating how the redundant components are composed from the viewpoint of technical performance measures, such as reliability, cost, schedule, and mass.

Wear Characteristics for Rod and Nozzle of Jetting Dispenser Driven by Dual Piezoelectric Actuators Under High Frequency with Phosphor-containing Liquid (형광체 함유 용액 고속 토출 조건에서의 듀얼 압전 디스펜서 공이와 노즐의 마모 특성 평가)

  • Ha, Myeong-Woo;Lee, Kwang-Hee;An, Jun-Wook;Lee, Chul-Hee
    • Tribology and Lubricants
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    • v.33 no.2
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    • pp.52-58
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    • 2017
  • An ultra-high precise ejection process is essential in a dispensing system for fabricating various precision parts such as a semiconductor, LED, and camera module. The size of such parts has been decreasing, which implies that a precise ejecting technique is required. A phosphor-containing liquid is ejected via a dispenser using dual piezoelectric actuators that are used for generating a high-speed dispensing mechanism. The rod and nozzle continuously contact in high speed to eject the liquid. However, the high-strength filler or phosphor in the liquid causes wear on the surfaces of the rod and nozzle during the dispensing process. As a result, the ejection reliability decreases as the wear on the surfaces increases. Therefore, it is necessary to estimate the wear characteristics of the rod and nozzle via an experiment and FE analysis. Reliability rests up to 1,000 cycles are conducted under relatively severe conditions. The flow rate and surfaces roughness of the rod and nozzle are measured in each ejection cycle. The surface images and wear volume are obtained before and after the tests and the ejection reliability is confirmed by measuring the flow rate of the liquid. The experimental results show that the ejection reliability is maintained up to 1,000k cycles; these results are validated by the simulation results.

Reliability Analysis in PtSi-nSi Devices with Concentration Variations of Junction Parts (접합 부분의 농도 변화를 갖는 PtSi-nSi 소자에서 신뢰성 분석)

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    • Journal of the Korea Institute of Information and Communication Engineering
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    • v.3 no.1
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    • pp.229-234
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    • 1999
  • We analyzed the reliability characteristics in platinum schottky diodes with variations of n-type silicon substrates concentrations and temperature variations of measurements. The parameters of reliability measurement analysis are saturation current. turn-on voltage and ideality factor in the forward bias, the breakdown voltage in the reverse bias with device shapes. The shape of devices are square type and long rectangular type for edge effect. As a result, we analyzed that the forward turn-on voltage, barrier height, dynamic resistance and reverse breakdown voltage were decreased but ideality factor and saturation current were increased by increased concentration in platinum and n-silicon junction parts. In measurement temperature(RT, $50^{\circ}C$, $75^{\circ}C$), the extracted electrical parameter values of reliability characteristics were increased at the higher temperature under the forward and reverse bias. The long rectangular type devices were more decreased than the square type in reverse breakdown voltage by tunneling effects of edge part.

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A Study on Parts Manufacturer Approval in Civil Aviation Law (항공기 부품제작자증명에 관한 연구)

  • Lee, Kang-Yi;Jin, Young-Kwon;Lee, Jong-Hee;Lee, Kwang-Hee
    • The Korean Journal of Air & Space Law and Policy
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    • v.17
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    • pp.133-152
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    • 2003
  • Certification by Civil Aviation Law is necessary for aircraft parts and appliances as well as aircraft, engines, and propellers to ensure safety and reliability in operation. Advanced countries in aerospace industry as like U.S.A require Parts Manufacturer Approval for aircraft parts and Technical Standard Order Authorization for designated appliances. However, there are no legal requirements for certification of aircraft parts and appliances in Korea until now. This study presents the draft to revise Civil Aviation Law, which is applicable to set up domestic certification system and maintain it equivalent to U.S. Federal Aviation Regulation.

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A Study on Development and Application of Real Time Vision Algorithm for Inspection Process Automation (검사공정 자동화를 위한 실시간 비전알고리즘 개발 및 응용에 관한 연구)

  • Back, Seung-Hak;Hwang, Won-Jun;Shin, Haeng-Bong;Choi, Young-Sik;Park, Dae-Yeong
    • Journal of the Korean Society of Industry Convergence
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    • v.19 no.1
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    • pp.42-49
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    • 2016
  • This study proposes a non-contact inspective technology based robot vision system for Faulty Inspection of welding States and Parts Shape. The maine focus is real time implementation of the machining parts' automatic inspection by the robotic moving. For this purpose, the automatic test instrument inspects the precision components designator the vision system. pattern Recognition Technologies and Precision Components for vision inspection technology and precision machining of precision parts including the status and appearance distinguish between good and bad. To perform a realization of a real-time automation integration system for the precision parts of manufacturing process, it is designed a robot vision system for the integrated system controller and verified the reliability through experiments. The main contents of this paper, the robot vision technology for noncontact inspection of precision components and machinery parts is useful technology for FA.