• Title/Summary/Keyword: parts reliability

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Sensitivity of the $217Plus^{TM}$ System Model to Failure Causes (고장요인들에 대한 $217Plus^{TM}$ 시스템 모형의 민감도)

  • Jeon, Tae-Bo
    • Journal of Applied Reliability
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    • v.11 no.4
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    • pp.387-398
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    • 2011
  • $217Plus^{TM}$, a newly developed as a surrogate of the MIL-HDBK-217, may be widely applied for reliability predictions of electronic systems. In this study, we performed sensitivity study of the $217Plus^{TM}$ system model to various parameters. Specific attention was put to logistics model and its behavior has been examined in terms of non-component failure causes. We first briefly explained the $217Plus^{TM}$ methodology with system level failure rate evaluation. We then applied experimental designs with several failure causes as factors. We used an orthogonal array with three levels of each parameter. Our results indicate that cannot duplicate, induced, and wear-out causes have dominant effects on the system failures and design, parts, and system management have much less but a little strong effects. The results in this study not only figure out the behavior of the predicted failure rate as functions of failure causes but provide meaningful guidelines for practical applications.

Reliability of Metal Electrode for Flexible Electronics (유연성 소자용 금속 전극의 신뢰성 연구 동향)

  • Kim, Byoung-Joon
    • Journal of the Microelectronics and Packaging Society
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    • v.20 no.4
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    • pp.1-6
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    • 2013
  • Recently, various types of flexible devices such as flexible displays, batteries, e-skins and solar cell panels have been reported. Most of the researches focus on the development of high performance flexible device. However, to realize these flexible devices, the long-term reliability should be guaranteed during the repeated deformations of flexible devices because the direct mechanical stress would be applied on the electronic devices unlike the rigid Si-based devices. Among various materials consisting electronics devices, metal electrode is one of the weakest parts against mechanical deformation because the mechanical and electrical properties of metal films degrade gradually due to fatigue damage during repeated deformations. This article reviews the researches of fatigue behavior of thin metal film, and introduces the methods to enhance the reliability of metal electrode for flexible device.

A Study on Reliability Data Analysis for Components of Machining Center (공작기계 부품의 신뢰성 데이터 해석에 관한 연구)

  • 이수훈;김종수;송준엽;이승우;박화영
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2001.04a
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    • pp.88-91
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    • 2001
  • The reliability data analysis for components of CNC machining center is studied in this paper. The failure data of mechanical part is analyzed by Exponetial, Weibull, and Log-normal distributions. And then, the optimum failure distribution model is selected by goodness of fit test. The reliability data analysis program is developed using ASP language. The failure rate, MTBF, life, and failure mode of mechanical parts are estimated and searched by this program. The failure data and analysis results are stored in the database.

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Reliability Analysis of 4WS Elements Subjected to Dynamic Load (동적하중을 고려한 4륜 조향장치 부품의 신뢰성 해석)

  • 양성모
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.7 no.2
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    • pp.69-73
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    • 1998
  • With increased loads in steered wheels and wider section tires the effort required at the steering wheel makes the driver's job very tiring and difficult. Improvements such as an increase in the mechanical efficiency of the steering system or lower steering box ratios help the reduce driver fatigue. Now using of power steering is increasing. It needs to be considering parts size of steering system as using power steering. This paper presents adjust part size of steering system form estimating reliability according to reducing torque under the dynamic load, In this paper, the spider of universial joint is selected to prove relation between steering and power steering reliability.

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DEVELOPMENT OF AN ACCELERATED LIFE TEST PROCEDURE FOR COOLING FAN MOTORS

  • Shin, W.G.;Lee, S.H.;Song, Y.S.
    • International Journal of Automotive Technology
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    • v.7 no.6
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    • pp.757-762
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    • 2006
  • Reliability of automotive parts has been one of the most interesting fields in the automotive industry. Especially, a small DC motor was issued because of the increasing adoption for passengers' safety and convenience. For several years, small DC motors have been studied and some problems of a life test method were found out. The field condition was not considered enough in the old life test method. It also needed a lot of test time. For precise life estimation and accelerated life test, new life test procedure was developed based on measured field condition. The vibration condition on vehicle and latent force on fan motor shaft were measured and correlated with each other. We converted the acceleration data into the load data and calculated the equivalent load from integrated value. We found the relationship which can be used for accelerated life test without changing the severity by using different loading factors.

Reliability for Failure Rates Different over Time Intervals (고장률이 시간 구간별로 다른 경우의 신뢰도)

  • Jeon, Tae-Bo
    • Journal of Industrial Technology
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    • v.27 no.B
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    • pp.245-253
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    • 2007
  • Failure rate serves as a pivotal role in reliability study. Of all, the constant failure rate is the most popularly used in field exercises. In reality, however, the electrical and electronic parts' life is represented by not only the constant failure rate but the decreasing and/or increasing failure rates. Explicit consideration and incorporation of them into the model development may yield more desirable results. In this study, we built a reliability model for failure rates varying over time intervals and derived well known measures such as probability density function, reliability function, mean life, moments, and mission time. We then evaluated mean life with consideration of the first-year multiplier and compared the results those with constant failure rate. The results given in the study may provide a reference applying for practical decision making.

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Dependability Analysis of Fault Detection Function and Reliability of Reactor Protection System (원자로보호계통의 고장검출기능과 신뢰도의 상관관계 분석)

  • Kim, Ji-Young;Park, Hong-Lae;Lyou, Joon;Lee, Dong-Young;Choi, Jong-Gyun
    • Proceedings of the KIEE Conference
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    • 2004.05a
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    • pp.29-32
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    • 2004
  • Reliability is an important issue on the digital reactor protection system. This paper presents a Quantitative reliability evaluation method to find out an improvement effect of availability for the digital control module with a fault detection function. It is a reliability evaluation model which considers only the electronics parts ocurring a spurious reactor trip by the FMEA(Failure Mode Effect Analysis). Applying the previous and present methods to the reactor protection system, the availability factors are evaluated and compared.

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Fatigue Test of 3D-printed ABS Parts Fabricated by Fused Deposition Modeling (FDM 방식으로 제작된 ABS 재료의 피로 특성 평가)

  • Seol, Kyoung-Su;Shin, Byoung-Chul;Zhang, Sung-Uk
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.17 no.3
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    • pp.93-101
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    • 2018
  • FDM is one of the popular 3D printing technologies because of an inexpensive extrusion machine and multi-material printing. FDM can use thermoplastics such as ABS and PLA. The 3D-printed ABS parts fabricated by FDM are attractive in the automotive industry because of their weight. A 10% reduction in weight can increase the fuel economy by approximately 7%. To use 3D-printed ABS parts as automotive parts, we should evaluate the 3D-printed parts in terms of automotive reliability. In this study, 3D-printed ABS samples were evaluated using Ono's rotary bending fatigue test. We obtained an S-N curve for the 3D-printed ABS specimen from the finite-element analysis. The S-N curve can be useful in early-stage design decisions for 3D-printed ABS parts.

A study on the Innovation method of Metro EMU Maintenance (도시철도 전동차 정비 이론 및 개선 방향 연구)

  • Choi, Yong-Woon
    • Proceedings of the KSR Conference
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    • 2007.11a
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    • pp.1864-1870
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    • 2007
  • The inspection periods for the metro EMU maintenances vary variously according to the countries and railway operators. And the inspection systems vary according to the safety, economical, technical aspects, and also the social environments like passengers and maintenance qualities, etc. Also, in economic point of view, maintenance requires the man power, facilities, equipments, purchasing of parts and the loss of not being in revenue service during the maintenance period. Recently, there is a tendency that the inspection periods are extended gradually owing to the increased reliabilities of the equipments and parts of EMUs. Even if it is the EMUs that are already be in service, once the inspection method is innovated, the inspection time can be reduced. The inspection management innovation scheme includes such methods as the complete module to module replacement when trouble shooting a faulty parts before putting the EMU back to revenue service, the replacements of parts in complete set unit for the heavy maintenance, the establishments of exchange periods for the wasting parts, modernization of inspection equipments, introduction of RAMS for the reliability improvement and computerization of EMU maintenance management, etc. I think it is possible to optimize the inspection scopes and periods per parts and equipments by the introduction of RAMS.

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A Study on the Examination of Reliability Prediction Process and the Application of PLS data in Weapon System (무기체계 신뢰도 예측 프로세스 현황과 후속군수지원 데이터 적용 방안)

  • Kim, Geun-Hyung;Lee, Kang-Taek;Yoon, Jeong-Ah;Seo, Yang-Woo;Park, Seung Hwan
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.19 no.1
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    • pp.566-576
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    • 2018
  • As the weapon systems of the Korean Army possess massive firepower and multiple functions, the improvement of their quality through reliability prediction is becoming increasingly important. Currently, the reliability prediction of the weapon systems of the Korean Army is a difficult process, because it is conducted by naively calculating the reliability of their constituent parts. Recently, as various studies using accumulated data are undertaken across various industries, the defense industry is also attempting to analyze the Dark Data which have been accumulated but not yet used. Therefore, it is necessary to apply Post-Logistics Support (PLS) data in order to improve the reliability of the weapon systems and, for this purpose, the Korean Army needs to conduct diverse studies. Especially, the PLS data in the defense industry is very useful for reliability prediction, because the data on the defects reported after the development of the weapon systems are accumulated in this phase. This study examines the existing reliability prediction method conducted using the component parts and proposes a new reliability prediction method using PLS data. This framework can ultimately contribute to improve the prediction accuracy and quality of the weapon systems.