• 제목/요약/키워드: particle-in-binder

검색결과 193건 처리시간 0.024초

Filler metal을 이용한 Stainless steel필터의 제조 및 통기도 (Fabrication and Permeability of Stainless Steel Filter by using Filler Metal)

  • 배승열;안인섭;성택경;최주호
    • 한국분말재료학회지
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    • 제11권4호
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    • pp.288-293
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    • 2004
  • The application concept of using a fail safety filter on the filtering system is to prevent the particle leakage when the main filter element is broken at high temperature. In this study, the metal filters were fabricated by pressureless sintering method. The mixture of stainless steel powders and filler metal binder solved in the water solutions of 5% PVA was compacted to form the cylindrical filter without pressure. The compacted filter were sintered in the vacuum sintering furnace at 120$0^{\circ}C$ for 1 hour. The metal filter(produced with powder of 640-840 ${\mu}m$ size) having more than above 50% porosity, 500${\mu}m$ pore size, and permeability of 7.3${\times}$10$^{-11}$m$^{2}$ plugged within 2.5 minute to prevent the leakage of maximum slip particle size of less than 3${\mu}m$.

Fabrication and Characterization of Thermal Battery using Porous MgO Separator Infiltrated with Li based Molten Salts

  • Kim, Kyungho;Lee, Sungmin;Im, Chae-Nam;Kang, Seung-Ho;Cheong, Hae-Won;Han, Yoonsoo
    • 한국분말재료학회지
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    • 제24권5호
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    • pp.364-369
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    • 2017
  • Ceramic powder, such as MgO, is added as a binder to prepare the green compacts of molten salts of an electrolyte for a thermal battery. Despite the addition of a binder, when the thickness of the electrolyte decreases to improve the battery performance, the problem with the unintentional short circuit between the anode and cathode still remains. To improve the current powder molding method, a new type of electrolyte separator with porous MgO preforms is prepared and characteristics of the thermal battery are evaluated. A Spherical PMMA polymer powder is added as a pore-forming agent in the MgO powder, and an organic binder is used to prepare slurry appropriate for tape casting. A porous MgO preform with $300{\mu}m$ thickness is prepared through a binder burnout and sintering process. The particle size of the starting MgO powder has an effect, not on the porosity of the porous MgO preform, but on the battery characteristics. The porosity of the porous MgO preforms is controlled from 60 to 75% using a pore-forming agent. The batteries prepared using various porosities of preforms show a performance equal to or higher than that of the pellet-shaped battery prepared by the conventional powder molding method.

다이아몬드 연마재 입도가 초경 습식신선 다이스 수명에 미치는 영향 (The Influence of Diamond Abrasive Size on the Life of Tungsten Carbide Wet Drawing Dies)

  • 이상곤;김민안;고대철;김병민
    • 소성∙가공
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    • 제15권7호
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    • pp.518-523
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    • 2006
  • Wet wire drawing of brass coated steel wire, used for tire reinforcement, is realized with Tungsten Carbide(WC) dies sintered with a cobalt(Co) binder. Dies wear represents an important limitation to the production process and cost savings. Several parameters, such as Co content, WC grain size of tungsten carbide, sintering conditions, and so on, affect on the wear of the drawing die. In this study, the effect of the diamond abrasive particle size on the life of the WC centered dies of the wet wire drawing was investigated. Wet wire drawing experiments were carried out on a wet wire drawing machine. From the experiments, the dies life, dies fracture, wire surface roughness, and wire breaks were investigated. From the results, it was found that the wear of the WC dies increased with the increase in the diamond abrasive particle size.

심층혼합공법에서 순환자원을 활용한 지반안정재의 최적 단위결합재량 산정에 관한 연구 (A Study on the Estimation of Optimal Unit Content of Binder for the Soil Stabilizer Using the Recycled Resource in DMM)

  • 서세관;이강수;김유성;조대성
    • 한국지반신소재학회논문집
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    • 제18권2호
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    • pp.37-44
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    • 2019
  • 심층혼합공법에 지반안정재를 사용하는 경우, 흙의 종류와 입도분포, 함수비 등의 조건에 따라 압축강도의 발현이 다르게 나타날 수 있어 지반의 안정성을 확보하기 위해 필요한 단위결합재량을 산정하기 위해서는 실내에서의 배합시험을 통해 설계기준강도의 만족 여부를 확인하여야 한다. 본 연구에서는 선행연구를 통해 순환유동층 보일러의 연소재를 고로슬래그의 알칼리 활성화 반응의 자극재로 활용하여 개발한 심층혼합공법용 지반안정재에 대해 다양한 단위결합재량을 적용하여 부산, 여수, 인천지역에서 채취한 점토와 혼합한 후 실내시험을 실시하여 압축강도의 발현효과를 고로슬래그 시멘트와 비교 평가하였다. 또한 국내에서 심층혼합공법에 개발된 지반안정재를 적용하는 경우, 실내에서의 배합시험을 수행하지 않고 단위결합재량을 산정할 수 있도록 실내시험 결과를 종합적으로 분석하였다. 분석결과, 물/결합재비(W/B)가 70%인 경우, ${\gamma}_B=(108.93+0.0284q_u){\pm}35$, 물/결합재비(W/B)가 80%인 경우, ${\gamma}_B=(122.93+0.0270q_u){\pm}40$의 관계가 있는 것으로 도출되었다.

미끄럼현상을 갖는 입자충전 플라스틱재료의 압출공정 수치해석 (Numerical Analysis of Extrusion Processes of Particle Filled Plastic Materials Subject to Slip at the Wall)

  • 김시조;권태헌
    • 대한기계학회논문집
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    • 제18권10호
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    • pp.2585-2596
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    • 1994
  • Many particle filled materials like Poweder/Binder mixtures for poweder injection moldings, have complicated rheological behaviors such as an yield stress and slip phenomena. In the present study, numerical simulation programs via a finite element method and a finite difference method were developed for the quasi-three-dimensional flows and the two-dimensional flow models, respectively, with the slip phenomena taken into account in terms of a slip velocity. In order to qualitatively understand the slip effects, typical numerical results such as vector plots, pressure contours in the cross-channel plane, and isovelocity controus for the down-channel direction were discussed with respect to various slip coefficients. Slip velocities along the boudary surfaces were also investigated to find the effects of the slip coefficient and processing conditions on the overall flow behavior. Based on extensive numerical calculations varying the slip coefficients, pressure gradient, aspect ratio, and power law index, the screw characteristics of the extrusion process were studied in particular with comparisons between the slip model and non-slip model.

압출(壓出).구형화공정(球形化工程)에 의(依)한 구형과입제조(球形顆粒製造)의 제형향인자(諸影響因子) 검토(檢討) [제이보(第二報)] -지속성구형과입제조- (Effects of Some Factors on the Preparation of Spherical Particles by Extrusion-Spheronization Processing (II) : Preparation of Sustained Release Matrix-Spherical Particle)

  • 이강춘;민신홍;이상희;김용배
    • Journal of Pharmaceutical Investigation
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    • 제5권1호
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    • pp.41-48
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    • 1975
  • Extrusion-Spheronization Processing (ESP) was applied to preparate sustained release spherical particles as a form of matrix spherical particle (MSP). dl-methylephedrine HCI (ME) was the drug chosen and several dissolution retardants and binders were selected to estimate a relatively good formulation on this purpose. The effect of physicochemical nature, concentration, and solvents of these dissolution retardants and binders on regularity in shape of MSP and in vitro release rate was investigated. The effect of Particle size of matrix particles was also evaluated. It is, therefore, concluded that this ESP would be a relatively good preparation method of sustained release MSP of ME which has the sustained action of about 5 and 8 hours by formulating of ethylcellulose and ethylcellulose-paraffin as a dissolution retardant, respectively, and then ethylcellulose solution of 80% EtOH is recommended as a binder.

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환경친화적인 무기/유기 Core-Shell의 제조에 관한 연구 (A Study on the Environmental Fraternized Preparation of Inorganic/organic Core-shell Binder)

  • 설수덕;임재길;임종민;권재범;이내우
    • 한국안전학회지
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    • 제19권1호
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    • pp.81-87
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    • 2004
  • Composite particles using inorganic and organic chemicals were synthesized and the results of those reaction were compared to variation of temperature and agitation speed in presence of $CaCO_3$ which was adsorbed SDBS. Also the synthesises were optimized according to conversion rate of composite particles. In inorganic/organic core-shell composite particle polymerization, $CaCO_3$ adsorbed by 0.5wt% surfactant SDBS was prepared initially and then core $CaCO_3$ was encapsulated by sequential emulsion polymerization using MMA at the addition of APS 3.16${\times}$$10^{-3}$mol/L to minimize the coagulated PMMA particle itself during MMA shell polymerization. Encapsulated PMMA on $CaCO_3$ as inorganic/organic core-shell particles was verified by FT-IR and DSC analysis. It was found that the $CaCO_3$ was very well encapsulated by PMMA as shell. The surfaces were distinctly found as spindle shape and broad particle distribution after capsulation.

Soaking method & Particle In Binder method를 적용한 Photoconductor materials의 제작방식에 따른 X-ray Detector film 제작 및 전기적 특성평가

  • 이영규;윤민석;김민우;김윤석;정숙희;전승표;박근우;남상희
    • 한국전기전자재료학회:학술대회논문집
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    • 한국전기전자재료학회 2009년도 추계학술대회 논문집
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    • pp.72-72
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    • 2009
  • 본 연구에서는 Photoconductor materials 기반의 평판형 X-ray Detector film 제작에 관한 연구를 수행하였다. 기존의 광도전성 물질로 사용되어 오던 비정질 셀레늄(Amorphous seleinum; a-Se) 기반의 디지털 방사선 검출기 보다 높은 신호 및 동작 특성을 가지는 Mercury Iodide(HgI2)와 열적, 전기적 특성이 안정적이며, 소자의 동작특성이 우수한 Lead Oxide(PbO) 기반의 X-ray Detector film의 개발에 있어서 각각 HgI2 및 PbO 두 물질 층을 적정비율에 맞추어 제작함으로써 최적의 X-ray Detector를 구현하고자 하였다. 이는 빠른 영상획득을 통해 기존의 방식이 가지는 문제점을 해결하고 의료기기 디지털화를 구현할 수 있는 차세대 시스템을 개발하고자 하는 것이다. 본 연구에서는 기존의 진공증착법의 두꺼운 대면적 필름의 제조가 어려운 문제점을 해결하고자 Particle In Binder method(PIB) 방법을 이용하여 $3"{\times}3"$사이즈의 두께 $200{\mu}m$의 다결정의 Photoconductor 필름을 제조하여 전기적 특성을 평가하였다. 제작된 필름의 전기적 특성을 dark current, X-선 sensitivity와 SNR(Signal to -Noise Rate) 등을 측정하여 정량적으로 평가 하였다. 기준 실험으로 진행한 DG 2.1 바인더를 사용한 single-HgI2 층에서 보다 높은 sensitivity 값을 보였지만 높은 dark current로 인해 SNR이 떨어지는 결과를 볼 수 있었다. 본 연구에서 제시하는 두 Photoconductor material의 Soaking method를 이용한 실험에서는 single-HgI2에 해당하는 높은 sensitivity 및 저감된 dark current로 인해 높은 SNR 값을 획득하였다. 하지만 습도와 같은 주변 환경에 의한 재현성 문제로 인한 신호값의 불안정성에 대한 문제점도 남아 있으므로, 차후 최적화된 material 제작 공정을 위한 연구가 꾸준히 진행 되어져야 할 것이다.

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종이도공용 고광택 유기안료의 적용에 관한 연구(제1보) -유기안료의 종류가 도공지 품질에 미치는 영향- (Studies on the application of high-gloss plastic pigment for paper coating (I) - Effect of the type of plastic pigment on the quality of coated paper -)

  • 박규재;정경모;황석우;이용규
    • 한국펄프종이공학회:학술대회논문집
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    • 한국펄프종이공학회 1999년도 춘계학술발표논문집
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    • pp.1-6
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    • 1999
  • A study was made to determine the effect of plastic pigment on the coating structure and printability of coated paper. Three basic plastic pigments were investigated such as solid-bead type of plastic pigment, binder type of plastic pigment and hollow type of plastic pigment. In the systems investigated, it was observed that particle shape and structure of plastic pigment had influenced on the rheology of coating color, the state of packing, and the properties of coated paper. The materials investigated were restricted to plastic pigments commonly uesd in paper coating formualtion. Inorganic pigments used in this research were kaolin clay which is platelets and calcium carbonate which is rhombic. Three kinds of plastic pigments were blended in the color made up with two inorganic pigments, respectively. The combination of pigments were carried out (1) to determined the effect of paticle structure of plastic pigment on the state of dispersion of coating color, (2) to observe the effect of temperature of calender on the property of coated paper prepared with plastic pigment. The data indicated that binder and hollow type of plastic pigment had the best results on improving the properties of coated paper such as paper gloss, opacity and air permeability ect. and solid-bead type of plastic pigment in the next place.

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초미립자탄산칼슘이 잉크제트 인쇄품질에 미치는 영향 (The Effect of Precipitated Calcium Carbonate Having a Small Particle Size on the Print Quality of an Inkjet-Grade Paper)

  • 이용규;이희명
    • 펄프종이기술
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    • 제37권2호
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    • pp.38-46
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    • 2005
  • Experimental work was carried out in order to produce a novel grade of ink-jet paper that has both high print-out quality and price competitiveness. Usually, silica and PVOH has been used for ink-jet paper to design the coating layer that has a hydrophilic and micro-porous structure. However, poor rheological characteristics and low productivity of the silica-PVOH system make the price of the ink-jet paper high. The main focus of this study was replacing the conventional silica (coating pigment) PVOH (binder) coating system with the new PCC (coating pigment) cationic starch (binder) coating system, and optimizing thecoating technology associated with PPC-cationic starch system. In this study, ink-jet print quality of PCC-coated papers was compared with that of silica-coated paper. Two types of PCC were used: conventional type and colloid type. It turned out that PCC C, a conventional coating pigment, has not given a desirable result: it showed high dot reproduction, but it gave low optical density. In spite of low dot reproduction, the qualities of PCC A were comparable or superior to those of silica in optical density, color reproduction, and the uniformity of printing surface. It was also shown that the problems that are happened when the dosage level of cationic starch was too low were varied with ink-type used in each printer. However, in the case of low binder level, the produced image was widely spread resulting fromtoo low optical density of images, or from the lack of bonding ability to set ink into coating surface.