• Title/Summary/Keyword: particle packing

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DETAILED EXAMINATION OF INVERSE-ANALYSIS PARAMETERS FOR PARTICLE TRAPPING IN SINGLE CHANNEL DIESEL PARTICULATE FILTER

  • Jung, S.C.;Park, J.S.;Yoon, W.S.
    • International Journal of Automotive Technology
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    • v.8 no.2
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    • pp.165-177
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    • 2007
  • Predictions of diesel particulate filtration are typically made by modeling of a particle collection, and providing particle trapping levels in terms of a pressure drop. In the present study, a series of single channel diesel particulate filter (DPF) experiments are conducted, the pressure traces are inversely analyzed and essential filtration parameters are deducted for model closure. A DPF filtration model is formulated with a non-linear description of soot cake regression. Dependence of soot cake porosity, packing density, permeability, and soot density in filter walls on convective-diffusive particle transportation is examined. Sensitivity analysis was conducted on model parameters, relevant to the mode of transition. Soot cake porosity and soot packing density show low degrees of dispersion with respect to the Peclet number and have asymptotes at 0.97 and $70\;kg/m^3$, respectively, at high Peclet number. Soot density in the filter wall, which is inversely proportional to filter wall Peclet number, controls the filtration mode transition but exerts no influence on termination pressure drop. The percolation constant greatly alters the extent of pressure drop, but is insensitive to volumetric flow rate or temperature of exhaust gas at fixed operation mode.

Analysis of Powder Packing for Alumina Using Design of Experiment with Mixture and Vibration (혼합물실험계획법과 가진을 이용한 알루미나 파우더의 충진율 분석)

  • Jeon, Sangjun;Kim, Youngshin;Yang, Daejong
    • Composites Research
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    • v.34 no.5
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    • pp.330-336
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    • 2021
  • Alumina powder is one of the widely used materials for industry, but there is a problem that the strength of the product changes depending on the powder packing state. To solve the above problem, previous studies have been conducted to increase the particle packing efficiency, but most of the existing studies analyzed the packing characteristics of millimeter-scale particles, so the physical properties are different from those of the micrometer scale. It is difficult to apply to the micrometer scale. In this paper, a three-step experiment was performed using a statistical method to increase packing using micrometer-scale alumina powder. First, a size combination with high packing and a mixing ratio were selected using the mixture test design method, and an appropriate excitation frequency was selected by analyzing the height change according to the frequency change in the vibration test apparatus. Finally, an alumina powder packing experiment was performed based on the experimental results mentioned above. As a result, it was confirmed that the maximum height variation was 42% higher than the maximum value of the 155 measurements performed when selecting the packing size combination. It is thought that this study will serve as basic data for processing and packing research using fine powder.

Optimizing Electrical and Mechanical Properties of Reaction-Sintered SiC by using Different-Sized SiC Particles in Preform

  • Jeon, Young-Sam;Shin, Hyun-Ho;Park, Jin-Soo;Kang, Sang-Won
    • Journal of the Korean Ceramic Society
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    • v.45 no.8
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    • pp.439-442
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    • 2008
  • A series of reaction-sintered SiC was fabricated from preforms with varying volume fractions of two resin-coated SiC particles of different sizes (63 and $18{\mu}m$). The electrical resistivity and mechanical strength were eventually optimized at the small particle volume fraction of $0.3{\sim}0.4$, at which point the porosity of the preform was minimized. This study experimentally proves that additional processes after the formation of the preform, such as silicon infiltration and reaction sintering, do not apparently alter the optimum volume fraction of the preform packing, predicted by an existing analytical model based on solid packing. Thus, the volume fraction of particles of different sizes can be determined practically through the solid packing model to fabricate RSSCs with optimal properties.

Effect of Suspension Property on Granule Characteristics and Compaction Behavior of Fine Si3Na4 Powder (분산계 특성이 질화규소 미분의 과립특성 및 충진거동에 미치는 영향)

  • 이해원;오성록
    • Journal of the Korean Ceramic Society
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    • v.32 no.4
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    • pp.462-470
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    • 1995
  • The characteristics of spray-dried granules are important for dry pressing operation since they have great influences on die-filling, compaction ratio, and resulting green microstructure. An attempt was made to control granule morphology and the packing structure of fine Si3N4 particles in granules by adjusting suspension property. Mercury porosimetry was used to characterize the pore structures of both granules and green compacts. Finally, the effects of particle packing structure in granules and green microstructure on sintering behavior were investigated.

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The Physical Properties of Granite Microfines and the Workability of Mortar with Granite Microfines

  • Koehler, Eric;Hahn, Michael De Moya;Trachet, Alison;Rached, Marc;Choi, Jae Jin;Fowler, David
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.4 no.3
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    • pp.69-74
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    • 2009
  • This paper summarizes the analysis of granite microfines from California for use in portland cement concrete. For reference, the granite microfines were compared to microfines used in previous International Center for Aggregates Research(ICAR) projects. The particle shape characteristics, based on the packing density results, were assessed and apparent clay content, based on the methylene blue value test, was evaluated. Also, the physical properties of the microfines were confirmed in self-consolidating mortar mixtures.

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True Sedimentation and Particle Packing Rearrangement during Liquid Phase Sintering

  • Lee, Jong-K.;Xu, Lei;Lu, Shu Zu
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09a
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    • pp.68-69
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    • 2006
  • When an alloy such as Ni-W is liquid phase sintered, heavy solid W particles sedimentate to the bottom of the container, provided that their volume fraction is less than a critical value. The sintering process evolves typically in two stages, diffusiondriven macrosegregation sedimentation followed by true sedimentation. During macrosegregation sedimentation, the overall solid volume fraction decreases concurrently with elimination of liquid concentration gradient. However, in the second stage of true sedimentation, the average solid volume fraction in the mushy zone increases with time. It is proposed that the true sedimentation results from particle rearrangement for higher packing efficiency.

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Powder Packing Behavior and Constrained Sintering in Powder Processing of Solid Oxide Fuel Cells (SOFCs)

  • Lee, Hae-Weon;Ji, Ho-Il;Lee, Jong-Ho;Kim, Byung-Kook;Yoon, Kyung Joong;Son, Ji-Won
    • Journal of the Korean Ceramic Society
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    • v.56 no.2
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    • pp.130-145
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    • 2019
  • Widespread commercialization of solid oxide fuel cells (SOFCs) is expected to be realized in various application fields with the advent of cost-effective fabrication of cells and stacks in high volumes. Cost-reduction efforts have focused on production yield, power density, operation temperature, and continuous manufacturing. In this article, we examine several issues associated with processing for SOFCs from the standpoint of the bimodal packing model, considering the external constraints imposed by rigid substrates. Optimum compositions of composite cathode materials with high volume fractions of the second phase (particles dispersed in matrix) have been analyzed using the bimodal packing model. Constrained sintering of thin electrolyte layers is also discussed in terms of bimodal packing, with emphasis on the clustering of dispersed particles during anisotropic shrinkage. Finally, the structural transition of dispersed particle clusters during constrained sintering has been correlated with the structural stability of thin-film electrolyte layers deposited on porous solid substrates.

Ball-milling Effect on the Sinterability of the $UO_2$ ex-AUC Powder (AUC 공정으로 변환된 $UO_2$ 분말의 소결성에 미치는 Ball-milling효과)

  • Kim, H.S.;Park, C.H.;Park, C.J.;Choi, C.B.;Jung, S.H.;Suk, H.C.
    • Nuclear Engineering and Technology
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    • v.26 no.2
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    • pp.190-196
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    • 1994
  • In order to investigate the ball-milling effect on the property changes of UO$_2$ ex-AUC powder, the sinterability of ball -milled powder was studied in terms of the ball -milling time. Spherical shape was found to be kept for ball-milled UO$_2$ powder and the particle size showed a bimodal distribution, which seems to have a higher packing ratio compared with those having monomodal gaussian distribution. The increase of sintered density of the ball -milled UO$_2$ powder is assumed to be mainly affected by the packing ratio, which increase with longer ball -milling time. It is confirmed that the sinterability of UO$_2$ ex-AUC powder is improved by the ball-milling process.

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The Variation of Packing Density According to Powder Size Distribution and Epoxy Resin in Soft Magnetic Composite (연자성 복합체에서 파우더 크기 분포와 Epoxy Resin에 따른 Packing Density 변화)

  • Lee, Chang Hyun;Oh, Sea Moon;Shin, Hyo Soon;Yeo, Dong Hun;Kim, Jin Ho
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.30 no.12
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    • pp.782-787
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    • 2017
  • There is growing interest in power inductors in which metal soft magnetic powder and epoxy resin are combined. In this field, the process technology for increasing the packing density of magnetic particles in an injection molding process is very important. However, little research has been reported in this regard. In order to improve the packing density, we investigated and compared the sedimentation heights of pastes for three types of soft magnetic alloy powders as a function of the mixing ratios and the type of resin used. Experimental results showed that the packing density was the highest (71.74%) when the mixing ratio was 80 : 16 : 4 (Sendust : Fe-S : CIP) according to the particle size using an SE-4125 resin. In addition, the packing density was found to be inversely related to the layer separation distance. As a result, it was confirmed that the dispersion of solid particles in the paste was important for curing; however, the duration of the curing process can greatly affect the packing density of the final composite.

Multi-scale heat conduction models with improved equivalent thermal conductivity of TRISO fuel particles for FCM fuel

  • Mouhao Wang;Shanshan Bu;Bing Zhou;Zhenzhong Li;Deqi Chen
    • Nuclear Engineering and Technology
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    • v.55 no.3
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    • pp.1140-1151
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    • 2023
  • Fully Ceramic Microencapsulated (FCM) fuel is emerging advanced fuel material for the future nuclear reactors. The fuel pellet in the FCM fuel is composed of matrix and a large number of TRistructural-ISOtopic (TRISO) fuel particles which are randomly dispersed in the SiC matrix. The minimum layer thickness in a TRISO fuel particle is on the order of 10-5 m, and the length of the FCM pellet is on the order of 10-2 m. Hence, the heat transfer in the FCM pellet is a multi-scale phenomenon. In this study, three multi-scale heat conduction models including the Multi-region Layered (ML) model, Multi-region Non-layered (MN) model and Homogeneous model for FCM pellet were constructed. In the ML model, the random distributed TRISO fuel particles and coating layers are completely built. While the TRISO fuel particles with coating layers are homogenized in the MN model and the whole fuel pellet is taken as the homogenous material in the Homogeneous model. Taking the results by the ML model as the benchmark, the abilities of the MN model and Homogenous model to predict the maximum and average temperature were discussed. It was found that the MN model and the Homogenous model greatly underestimate the temperature of TRISO fuel particles. The reason is mainly that the conventional equivalent thermal conductivity (ETC) models do not take the internal heat source into account and are not suitable for the TRISO fuel particle. Then the improved ETCs considering internal heat source were derived. With the improved ETCs, the MN model is able to capture the peak temperature as well as the average temperature at a wide range of the linear powers (165 W/cm~ 415 W/cm) and the packing fractions (20%-50%). With the improved ETCs, the Homogenous model is better to predict the average temperature at different linear powers and packing fractions, and able to predict the peak temperature at high packing fractions (45%-50%).