• KSCE Journal of Civil and Environmental Engineering Research
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• v.43 no.2
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• pp.157-164
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• 2023

This study aims to analyze the damage and destruction behavior of pallet racks due to external forces through shaking table test. Pallet racks is a general storage racks type consisting of column, beam, and brace to resist an external force. To analyze the safety of the pallet racks due to external force, a shaking table test was conducted to investigate the pallet racks behavior due to external force while increasing the seismic load targeting the pallet racks used in the existing logistics storage facility. As a result of the shaking table test, it was confirmed that the torsion of the pallet racks damaged the connection parts of some members located on the 1st and 2nd levels, thereby destroying the loading equipment.

• Earthquakes and Structures
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• v.7 no.6
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• pp.955-967
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• 2014

Storage racks are used worldwide in industries and commercial outlets due to the advantage of lighter, faster erection and easy alteration of pallet level as required. The studies to understand the behaviour of cold formed steel pallet racks, under seismic action is one of the emerging area of research. The rack consists of perforated uprights and beams with hook-in end connector, which enables the floor height adjustments. The dynamic characteristics of these racks are not well established. This paper presents the dynamic characteristics of 3-D single bay two storey pallet rack system with hook-in end connectors, which is tested on shake table. The sweep sine test and El Centro earthquake acceleration is used to evaluate the seismic performance of the cold formed steel pallet racks. Also an attempt is made to evaluate the realistic dynamic characteristics by using STAAD Pro software. Modal analysis is performed by incorporating the effective moment of inertia of the upright, which considers the effect of presence of perforations and rotational stiffness of the beam-to-upright connection to determine the realistic fundamental frequency of pallet racks, which is required for carrying out the seismic design. Finite element model of the perforated upright section has been developed as a cantilever beam through which effective moment of inertia is evaluated. The stiffness of the hook-in connector is taken from the previous study by Prabha et al. (2010). The results from modal analysis are in good agreement with the respective experimental results.

• Structural Engineering and Mechanics
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• v.83 no.6
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• pp.745-756
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• 2022

This study aims to determine the cause of the load resistance loss in storage racks that can be attributed to external forces such as earthquakes and to improve safety by developing reinforcement systems that can prevent load resistance loss. To this end, a static cyclic loading test was performed on pallet racks commonly used in logistics warehouses. The test results indicated that a pallet rack exposed to an external force loses more than 50% of its load resistance owing to the damage caused to column-beam joints. Three reinforcement systems were developed for preventing load resistance loss in storage racks exposed to an external force and for performing differentiated target functions: column reinforcement device, seismic damper, and viscoelastic damper. Shake table testing was performed to evaluate the earthquake response and verify the performance of these reinforcement systems. The results confirmed that, the maximum displacement, which causes the loss of load resistance and the permanent deformation of racks under external force, is reduced using the developed reinforcement devices. Thus, the appropriate selection of the developed reinforcement devices by users can help secure the safety of the storage racks.

• Steel and Composite Structures
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• v.32 no.1
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• pp.1-19
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• 2019

The aim of the paper is the prediction of the seismic collapse mode of steel storage pallet racks under seismic loads. The attention paid by the researchers on the behaviour of the industrial steel storage pallets racks is increased over the years thanks to their high dead-to-live load ratio. In fact, these structures, generally made by cold-formed thin-walled profiles, present very low structural costs but can support large and expensive loads. The paper presents a prediction of the seismic collapse modes of multi-storey racks. The analysis of the possible collapse modes has been made by an approach based on the kinematic theorem of plastic collapse extended to the second order effects by means of the concept of collapse mechanism equilibrium curve. In this way, the dissipative behaviour of racks is determined with a simpler method than the pushover analysis. Parametric analyses have been performed on 24 racks, differing for the geometric layout and cross-section of the components, designed in according to the EN16618 and EN15512 requirements. The obtained results have highlighted that, in all the considered cases, the global collapse mechanism, that is the safest one, never develops, leading to a dangerous situation that must be avoided to preserve the structure during a seismic event. Although the studied racks follow all the codes prescriptions, the development of a dissipative collapse mechanism is not achieved. In addition, also the variability of load distribution has been considered, reflecting the different pallet positions assumed during the in-service life of the racks, to point out its influence on the collapse mechanism. The information carried out from the paper can be very useful for designers and manufacturers because it allows to better understand the racks behaviour in seismic load condition.

• Journal of Korean Society of Industrial and Systems Engineering
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• v.46 no.1
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• pp.68-75
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• 2023

In an automotive plant, an automated storage and retrieval system (ASRS) synchronizes material handling flows from a part production line to an auto-assembly line. The part production line transfers parts on small-/large-sized pallets. The products on pallets are temporarily stored on the ASRS, and the ASRS retrieves the products upon request from the auto-assembly line. Each ASRS aisle is equipped with narrow-/wide-width racks for two pallet sizes. An ASRS aisle with narrow-/wide-width racks improves both storage space utilization and crane utilization while requiring delicate ASRS aisle design, i.e., the locations of the narrow-/wide-width racks in an ASRS aisle, and proper operation policies affect the ASRS performance over demand fluctuations. We focus on operation policies involving a common storage zone using wide-width racks for two pallet sizes and a storage-retrieval job-change for a crane based on assembly-line batch size. We model a discrete-event simulation model and conduct extensive experiments to evaluate operation policies. The simulation results address the best ASRS aisle design and suggest the most effective operation policies for the aisle design.

• Steel and Composite Structures
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• v.3 no.5
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• pp.307-320
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• 2003

This paper presents an efficient approach to the determination of the buckling loads of down-aisle, spliced, unbraced, pallet rack structures subjected to vertical and horizontal loads. A pallet rack structures is analysed by considering the stability equations of an equivalent free-sway column. The effects of semi-rigid beam-to-upright, splice-to-upright and base-plate-to-upright connections are fully incorporated into the analysis. Each section of upright between successive beam levels in the pallet rack is considered to be a single column element with two rotational degrees of freedom. A computer algebra package was used to determine modified stability equations for column elements containing splices. The influence of the position of splices in a pallet rack is clearly demonstrated.

• Steel and Composite Structures
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• v.30 no.5
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• pp.457-469
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• 2019

Steel pallet racking industry has globally used from the industrial revolution and has deeply evolved from hot-rolled profile into cold-formed profile to raise the optimization in engineering field. Nowadays, some studies regarding cold-formed steel profile have been performed, but fewer studies in terms of cold-formed pallet racking specifically in connection due to the semi-rigid behavior by lug-hooked into the upright have been conducted. The objective of this study is to review the related literature on steel storage racking connection behavior.

• Fire Science and Engineering
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• v.30 no.3
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• pp.23-30
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• 2016

A fire extinguishing system for a rack warehouse was recently designed, which only consider the gross area and number of stories. However, the design of such a system should take into account not only the planar structuree, but also the elevation perspectives due to its vertical structure. Moreover, the fire load of the commodities palletized on the racks should be considered, in order to design a performance-based fire safety system that is appropriate for these environmental conditions. For this reason, this study analyzed the fire characteristics of the commodities palletized on the racks (pallet + the commodities in a box unit + vinyl packing material), taking into consideration the results of a field investigation conducted in Korea, as well as the Hazard Classifications of Commodities used in other countries. Through this analysis, the heat release rate (HRR) and smoke production rate (SPR) were derived.

• Journal of the Korean Operations Research and Management Science Society
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• v.14 no.1
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• pp.119-130
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• 1989

This paper presents average travel time models automated warehousing system where the stacker crane transports only one pallet at a time with the tchebychev travel, I/O point is located at the cornor of the rack, and items are stored by the class-based storage assignment rule. In this study, the racks are treated as the continuous rectangle in time and a statistical approach was used to develop the models. In order to test the proposed models, average travel times determined by the models are compared with the true values for various rack shapes.

• Structural Engineering and Mechanics
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• v.87 no.1
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• pp.19-28
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• 2023

This paper describes the experimental investigation of steel pallet rack beam-to-column connec-tions. Total behavior of moment-rotation (M-φ) curve and the effect of particular characteristics on the behavior of connection were studied and the associated load strain relationship and corre-sponding failure modes are presented. In this respect, an estimation of SPRBCCs moment and rotation are highly recommended in early stages of design and construction. In this study, a new approach based on Support Vector Machines (SVMs) coupled with discrete wavelet transform (DWT) is designed and adapted to estimate SPRBCCs moment and rotation according to four input parameters (column thickness, depth of connector and load, beam depth,). Results of SVM-WAVELET model was compared with genetic programming (GP) and artificial neural networks (ANNs) models. Following the results, SVM-WAVELET algorithm is helpful in order to enhance the accuracy compared to GP and ANN. It was conclusively observed that application of SVM-WAVELET is especially promising as an alternative approach to estimate the SPRBCCs moment and rotation.