• Title/Summary/Keyword: packaging automation

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Start Point Detection Method for Tracing the Injection Path of Steel Rebars (철근 사출 궤적 추적을 위한 시작지점 검출 방법)

  • Lee, Jun-Mock;Kang, Dae-Seong
    • The Journal of Korean Institute of Information Technology
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    • v.17 no.6
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    • pp.9-16
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    • 2019
  • Companies that want to improve their manufacturing processes have recently introduced the smart factory, which is particularly noticeable. The ultimate goal is to maximize the area of the smart factory that performs the process of the production facility completely with minimal manual control and to minimize errors of reasoning. This research is a part of a project for unmanned production, management, packaging, and delivery management and the detection of the start point of rebars to perform the automatic calibration of the rollers through the tracking of the automated facilities of unmanned production. It must meet the requirement to accurately track the position from the start point to the end point. In order to improve the tracking performance, it is important to set the accurate start point. However, the probability of tracking errors is high depending on environments such as illumination and dust through the conventional time-based detection method. In this paper, we propose a starting point detection method using the average brightness change of high speed IR camera to reduce the errors according to the environments, As a result, its performance is improved by more than 15%.

Correlation Analysis Between Chemical Degradation Characteristics of Grease and Degradation Characteristics of Bearing Through Durability Test (내구시험을 통한 베어링의 열화 특성과 그리스의 화학적 열화 특성 연관성 분석)

  • Kang, Bo-Sik;Lee, Choong-Sung;Ryu, Kyung-Ha
    • Journal of the Korean Society of Industry Convergence
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    • v.25 no.6_3
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    • pp.1239-1246
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    • 2022
  • This paper introduces the effect of grease on the degradation characteristics of bearings used as key components of packaging equipment and automation systems. Bearings parts are installed to fix and support the rotating body of the system, and performance degradation of the bearings has a great effect on the life of the system too. When bearings are used in various devices and systems, the grease is applied to reduce friction and improve fatigue life. Determining the type of lubricant (grease) is important because it has a great influence on the operating environment and lifespan and ensures long lifespan of systems and facilities. However, studies that simultaneously compared and analyzed the change in mechanical degradation characteristics and the comparison of chemical degradation characteristics according to grease types under actual operating conditions are insufficient. In this paper, three types of small harmonic drive, high-load reducer, and low-load reducer grease used in power transmission joint modules are experimentally selected and finally injected into ball bearings with a load (19,500N) to improve bearing durability. Degradation characteristics were tested by attaching to test equipment. At this time, after the durability test under the same load conditions, the mechanical degradation characteristics, that is temperature, vibration according to the three greases types. In addition, the chemical degradation characteristics of the corresponding grease was compared to present the results of mutual correlation analysis.

A Study on Development of the Measure of Effects for Pallets Standardization (파렛트 표준화의 효과평가척도 개발에 관한 연구)

  • Kim, Hyeon-Seung;Do, Hwa-Yong;Park, Dong-Ju;Choe, Chang-Ho
    • Journal of Korean Society of Transportation
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    • v.27 no.1
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    • pp.97-105
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    • 2009
  • It is expected that logistics standardization have an great effect on industry and national economy due to cost saving and improving efficiency. Therefore all countries of the world make a strenuous effort to take a lead of logistics standardization Despite such efforts of every country, our country remained a lukewarm attitude about logistics standardization. Especially, our country remained a lukewarm attitude about logistics standardization effect quantify. We have to suggest the necessity of standardization and the effect for carrying out logistics standard. So, this study performed literature review and case study for development of effect valuation method. Also, this study developed effect valuation standard for quantifiable standardization effect and drew the effect valuation standard model. First, the measure of preliminary effectiveness was chosen for MOE selection. As a results, vehicle load ratio, delivery cost, keeping space efficiency warehouse automation ratio, etc. were selected. Then, vehicle/truck load ratio, warehouse keeping efficiency, up unloading hour, packaging cost, consistency transportation ratio were chosen for MOE of pallet standardization.

3D Simulation Study to Develop Automated System for Robotic Application in Food Sorting and Packaging Processes (식품계량 및 포장 공정 로봇 적용 자동화 시스템 개발을 위한 3D 시뮬레이션 연구)

  • Seunghoon Baek;Seung Eel Oh;Ki Hyun Kwon;Tae Hyoung Kim
    • The Journal of Korea Institute of Information, Electronics, and Communication Technology
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    • v.16 no.5
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    • pp.230-238
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    • 2023
  • Small and medium-sized food manufacturing enterprises are largely reliant on manual labor, from inputting raw materials to palletizing the final product. Recently, there has been a trend toward smartness and digitization through the implementation of robotics and sensor data technology. In this study, we examined the effectiveness of improvement through 3D simulation on two repetitive work processes within a food manufacturing company. These processes involve workers whose speed cannot match the capacity of the applied equipment. Two manual processes were selected: the weighing and packing process performed by workers after skewer assembly, and the manual batch process of counting randomly delivered frozen foods, packing (both internal and external), and palletizing. The production volume, utilization rate, and number of workers were chosen as verification indicators. As a result of the simulation for improving the 3D process, production increased by 13.5% and 56.8% compared to the existing process, respectively. This was particularly evident in the process of applying palletizing robots. In both processes, as the utilization rate and number of input workers decreased, robots could replace tasks with high worker fatigue, thereby reducing work overload. This study demonstrates the potential to visually compare the process flow improvement using 3D simulations and confirms the possibility of pre-validation for improvement.