• Title/Summary/Keyword: optimum mix-proportion

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Development of manufacturing technology of Artificial Reef Mixed with Reclamation Coal Ash (매립석탄회를 활용한 인공어초 제조기술 개발)

  • Han Sang-Mook;Cho Myoung-Suk;Song Young-Chul
    • Proceedings of the Korea Concrete Institute Conference
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    • 2005.05b
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    • pp.125-128
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    • 2005
  • Coal ash, which is generated as a byproduct at a coal thermal power plant, can be classified into fly ash and bottom ash. Most of fly ash is recycled as an admixture for concrete, while bottom ash is not recycled but dumped into an ash landfill disposal site. So, if a technology for recycling bottom ash efficiently, which is increasingly generated year by year, is not developed, environmental problems will take place as a matter course and further an enormous economical cost will be required for construction of additional ash landfill disposal sites. In this study an optimum mix proportion design and a quality control method for utilizing the reclamation coal ash as an aggregate for secondary concrete products such as an artificial reef was successfully developed.

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Development of manufacturing technology of Wave Dissipating Block with industrial byproduct (산업부산물을 활용한 소파블럭 제조기술 개발)

  • Han Sang-Mook;Cho Myoung-Suk;Song Young-Chul
    • Proceedings of the Korea Concrete Institute Conference
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    • 2005.05b
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    • pp.129-132
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    • 2005
  • Reclamation coal ash, which is generated as a byproduct at a coal thermal power plant is not recycled but dumped into an ash landfill disposal site. Furthermore, various byproducts and wastes have been proposed for use from the point of reduction in the environmental load. Authors have started research to develope manufacturing technology of concrete mixture design method with large amount of land reclamation coal ash. In this study an optimum mix proportion design for utilizing the reclamation coal ash and containing copper slags as an aggregate for secondary concrete products such as a wave dissipating blocks was successfully developed.

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Workability evaluation of HPFRCC depending on mixing proportions (배합비 변화에 따른 HPFRCC의 유동성 평가)

  • Park, Jae-Yong;Kang, Byeong-Hoe;Park, Yong-Jun;Han, Dong-Yeop;Han, Min-Cheol;Han, Cheon-Goo
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2014.11a
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    • pp.150-151
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    • 2014
  • Although there has been many research regarding improving anti-shock performance and durability of concrete using fiber-reinforcement, there are still drawback on workability with interruption of fibers such as fiber-ball. Hence to solve this problem, in previous research, the optimum combination of fibers to improve workability of HPFRCC. In this research, based on the result of previous research, to improve the workability further, various fine aggregate contents is evaluated on workability, and the most appropriate mixing proportion is suggested.

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Properties of Foamed Concrete According to Concentrations of Synthetic Type Foaming Agents (합성 기포제 희석 농도에 따른 기포콘크리트의 특성)

  • Choi, Ji-Ho;Shin, Sang-Chul;Park, Hyo-Jin;Kim, Ji-Ho;Jeong, Ji-Yong;Kim, Jin-Man
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2011.05a
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    • pp.123-125
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    • 2011
  • Pre-foaming that has been used in this study is using to control and guarantee quality, but the optimum mix proportion and regulation are not definite. Therefore, this study investigated properties of foamed concrete according to concentrations of foaming agent to improve usability of foamed concrete. Synthetic foaming agent such as AES(Alkyl Ether Sulfate) and AOS(Alpha Olefin Sulfonate) are used to make foam with 1, 3, and 5% concentrations. We found that the flow of foam concrete increases when foam concentration is high and AES is more flowable than AOS. Density and compressive strength increase when foam concentration is low.

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Fundamental Study on High Strength and High Durability Cement Concrete Pavement : Part I Optimum Mix Proportions (시멘트콘크리트 포장의 고강도 고내구성을 위한 기초 연구 : Part I 최적배합에 관한 연구)

  • Yun, Kyong-Ku;Park, Cheol-Woo
    • International Journal of Highway Engineering
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    • v.11 no.3
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    • pp.41-49
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    • 2009
  • Cement concrete pavement has become more common in Korean highway systems. However, as its service period increases, there are some technical problems occurs and no clear solution is available primarily due to the lack of active researches. This research, hence, aims to develop a new mix proportion that may provide better strength and durability with extended service life. Based on a variety of literature reviews, the experimental variables were determined as unit cement content, S/a ratio and W/C ratio. From the experimental works, it is recommended to increase the unit cement content up to 375kg/$m^3$, 400kg/$m^3$ and 425kg/$m^3$. The target slump and air content were set 40mm and 5%, respectively. The maximum size of coarse aggregate was decided to be 25mm because of the easiness of supply in the field. The reduction of W/C ratio was necessarily required and decreased to 0.4 which was proven not to cause any mixing problem with the increased unit cement contents along with polycarbon-based high range water reducing agent. In addition, it was known that the S/a ratio could be reduced to 0.34. The lowered S/a might be possible because of the increased cement paste and hence increased cohesiveness and workability.

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An Experimental Study for Crack Prevention of Floor Mortar (바닥용 모르타르의 균열방지를 위한 실험적 연구)

  • 정재동;최응규;김진근;이칠성;이상순
    • Magazine of the Korea Concrete Institute
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    • v.8 no.3
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    • pp.167-175
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    • 1996
  • Recently, the mortar crack on floor is very serious in construction field, e.g. the crack due to plastic shrinkage and the crack due to drying shrinkage. To prevent this kind of crack, optimum mix proportions not only satisfying the required workability but also minimizing the unit water content were selected. And the expansion admixtures were used to compensate shrmkage of mortar. The water /cement ratio used in construction field is about 64% by the investigation. Even if the water /cement ratio of mortar is reduced, floor mortar is still able to have the required workability by the appropriate use of the fine aggregate with high fineness mo'dulus and superplastizer. The equations hetween mortar flow and water /cement ratio, sand /cement ratio, fineness modulus of fine aggregate were proposed in this study. And the proposed equation may provide available mix proportions of floor mortar.

An Experimental Study on the Required Performances of Roof Concrete Placed in the In-ground LNG Storage Tank (지하식 LNG 저장탱크의 지붕 콘크리트의 요구성능에 관한 실험적 연구)

  • Kwon, Yeong-Ho
    • Journal of the Korea Concrete Institute
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    • v.25 no.3
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    • pp.339-345
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    • 2013
  • This study is to derive from the required performances and the optimum mix proportion of the roof concrete placed in the in-ground LNG storage tank with a capacity of 200000 $m^3$, and propose the actual data for site concrete work. The concrete placing work without sliding and segregation in the fresh concrete condition is very important because the slope of domed roof is varied in the large range by its curvature. Also the control of hydration heat and the strength development at test ages are classified with massive section about 1.4 m thick and considered to the pre-stressing work and removal of air support after concrete placing work. Considering above condition, slump range is selected $100{\pm}25$ mm under the slope $20^{\circ}$ and $150{\pm}25$ mm over the slope $20^{\circ}$ s until 60 minutes of elapsed time. Also, the roof concrete is satisfied with compressive strength range including design strength at 91 days (30 MPa), pre-stressing work at 7 days (10 MPa), air support removal work at 21 days (14 MPa). Replacement ratio of limestone powder is determined by confined water ratio test and main design factors include water-cement ratio (W/C), sand-aggregate ratio and dosage of admixture. As test results, the optimum mix proportion of the roof concrete used low heat cement is as followings. 1) Replacement ratio of limestone powder 25% by confined water ratio test 2) Water-cement ratio 57.8% 3) Sand-aggregate ratio 42.0%. Also, test results for the adiabatic temperature rising test is satisfied with its criteria and shown the lower value compared to preceding storage tank (TK-13, 14). These required performances and the optimum mix proportion is to apply the actual construction work.

Micro-silica Mixed Aqua-epoxy for Concrete Module Connection in Water : Part 1 - Material Development and Evaluation (해상 프리캐스트 콘크리트 부유체 모듈 가접합을 위한 마이크로 실리카 혼입 수중용 에폭시 접합 성능 검토 : Part 1 - 재료 개발 및 성능 검토)

  • Choi, Jin-Won;Kim, Young-Jun;You, Young-Jun;Kwon, Seung-Jun;Kim, Jang-Ho Jay
    • Journal of the Korea Concrete Institute
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    • v.27 no.1
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    • pp.21-28
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    • 2015
  • Recent studies on concrete floating structure development focused on connection system of concrete modules. Precast concrete modules are designed to be attached by prestressing in the water, exposing the structure to the loads from water and making the construction difficult. Therefore, a development of bond material became a key issue in successful connection of floating concrete modules. In this study, micro-silica mixed aqua epoxy (MSAE) is developed for the task. Existing primer aqua epoxy, originally used as a bond material for the retrofit of concrete structures using fiber reinforced polymers, is evaluated to find the optimum micro-silica added mix proportion. Micro-silica of 0~4 volume % was mixed in standard mixture of aqua epoxy. Then, the material property tests were performed to study the effect of micro-silica in aqua epoxy by controlling the epoxy silane proportion by 0, ${\pm}5$, ${\pm}10%$. The optimum mix design of MSAE was derived based on the test results. The MSAE was used to connect concrete module specimens with the epoxy thickness variation of 5, 10, and 20mm. Then, 3-point loading test was performed to verify the bond capacity of MSAE. The results show that MSAE improves the bond capacity of concrete module.

An Experimental Study on the Construction Performances and Economical Evaluation of the Self-compacting Concrete by Cementitious Materials (결합재에 따른 자기충전 콘크리트의 시공성 및 경제성 평가에 관한 실험적 연구)

  • Kwon, Yeong-Ho
    • Journal of the Korea Concrete Institute
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    • v.29 no.3
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    • pp.315-322
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    • 2017
  • The purpose of this study is to investigate experimentally the construction performances and economical evaluation of the self-compacting concrete in actual site work after selecting the optimum mix proportions according to cementitious materials. Slag cement type of 46.5% slag powder and belite cement of 51.4% $C_2S$ content, lime stone powder as binders are selected for site experiment including water cement ratio. Also, test items for optimum mix proportion are as followings ; (1) Slump flow, 500 mm reaching time, V-type flowing time and U-box height (2) Setting time, bleeding, shortening depth and adiabatic temperature rising (3) Mixing time in plant (4) Concrete quantity and cost, quality control in actual concrete work. As test results, (4) Optimum water-cement ratio ; Slag cement type 41.0% and belite cement 51.0% (2) Setting time and bleeding finishing time of slag cement are faster, bleeding content of slag cement is higher, shortening depth and adiabatic temperature rising of belite cement type are lower (3) Optimum mixing time in batcher plant is 75 seconds and concrete productive capacity is about $100{\sim}110m^3/hr$. (4) Belite cement type is lower than slag cement type in material cost 14.0%, and concrete quantity in actual concreting work save 3.3% in case of belite cement type. Therefore, self-compacting concrete of belite cement type is definitely superior to that of slag cement type in various test items without compressive strength development.

Evaluation of Optimum Mix Proportion and Strength of Volcanic Ash based Geopolymer (화산재 기반 지오폴리머의 최적배합 도출 및 강도 특성)

  • Nam, Chang-Sik
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.18 no.6
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    • pp.720-727
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    • 2017
  • This study determined the optimum mix proportions for volcanic-ash-based geopolymer by analyzing the flow, setting time, and compressive strength. $Na2SiO_3$ and NaOH were used as alkali activators, and NaOH concentrations of 2, 4, 6, and 8M were used for different experimental cases. The A/B ratios examined were 0.25, 0.3, 0.35, 0.4, and 0.45, and the ratios of volcanic ash to blast furnace slag binder were 7:3, 6:4, and 5:5. In the experiment, the flow and setting time tended to decrease and the compressive strength increased as the molarity of NaOH in the geopolymer increased. The optimum molarity of NaOH was determined to be 4M. As the A/B ratio increased, the setting time decreased and the compressive strength increased. The most advantageous A/B ratio for the setting time and strength was 0.35. Increasing the ratio of volcanic ash resulted in a longer setting time and lower compressive strength. The optimum binder ratio was chosen as 6:4 based on the setting time and compressive strength. Thus, 4M of NaOH, an A/B ratio of 0.35, and binder ratio of 6:4 are considered as the proper parameters for the volcanic-ash-based geopolymer.