• Title/Summary/Keyword: optimal plastic design

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Fracture Analysis of Electronic IC Package in Reflow Soldering Process

  • Yang, Ji-Hyuck;Lee, Kang-Yong;Lee, Taek sung;Zhao, She-Xu
    • Journal of Mechanical Science and Technology
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    • v.18 no.3
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    • pp.357-369
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    • 2004
  • The purposes of the paper are to analyze the fracture phenomenon by delamination and cracking when the encapsulant of plastic IC package with polyimide coating shows viscoelastic behavior under hygrothermal loading in the IR soldering process and to suggest more reliable design conditions by the approaches of stress analysis and fracture mechanics. The model is the plastic SOJ package with the polyimide coating surrounding chip and dimpled diepad. On the package without cracks, the optimum position and thickness of polyimide coating to decrease the maximum differences of strains at the bonding surfaces of parts of the package are studied. For the model delaminated fully between the chip and the dimpled diepad, C(t)-integral values are calculated for the various design variables. Finally, the optimal values of design variables to depress the delamination and crack growth in the plastic IC package are obtained.

An Optimal Design of Sandwich Panels with Wire-woven Bulk Kagome Cores (와이어 직조 카고메 다공질 금속을 심재로 갖는 샌드위치 판재의 최적 설계)

  • Lee, Yong-Hyun;Kang, Ki-Ju
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.32 no.9
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    • pp.782-787
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    • 2008
  • First, the effect of the geometry such as the curved shape of the struts composing the truss structure of WBK is elaborated. Then, analytic solutions for the material properties of WBK and the maximum loads of a WBK-cored sandwich panel under bending are derived. A design optimization with the face sheet thickness and the core height selected as the design variables is presented for given slenderness ratios of the WBK core. Unless the face sheet thickness is limited, the optimal design to give the maximum load per weight is always found at a confluence of three failure modes, namely, face sheet yielding, indentation plastic, and core shear modeB plastic.

Process Design in Precision Coining by Three-Dimensional Finite Element Method (정밀 코닝 공정 설계에서의 3차원 유한요소법 활용)

  • 최한호;강범수;변천덕
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1994.10a
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    • pp.173-181
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    • 1994
  • Process design is one of the most important fields in metal forming, where the finite element method has appeared a useful method for industrial applications. In this study, a program using the rigid plastic finite element has been developed for preform design in three-dimensional plastic deformation. The surface integration for calculation of the friction between die and workpiece has been implemented with care in numerical treatment. The developed program is applied to a precision coining process for designing an optimal punch.

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The Parameter Optimization Decision of Plastic Molding Using Taguchi Method (다구찌 방법을 이용한 난연ABS 사출공정의 최적조건 결정)

  • 조용욱;박명규
    • Journal of the Korea Safety Management & Science
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    • v.2 no.2
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    • pp.167-176
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    • 2000
  • A study to analyze and solve problems of plastic injection molding experiment has presented in this paper. We have taken Taguchi's parameter design approach, specifically orthogonal array, and determined the optimal levels of the selected variables through analysis of the experimental results using S/N ratio.

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Stochastic control approach to reliability of elasto-plastic structures

  • Au, Siu-Kui
    • Structural Engineering and Mechanics
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    • v.32 no.1
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    • pp.21-36
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    • 2009
  • An importance sampling method is presented for computing the first passage probability of elasto-plastic structures under stochastic excitations. The importance sampling distribution corresponds to shifting the mean of the excitation to an 'adapted' stochastic process whose future is determined based on information only up to the present. A stochastic control approach is adopted for designing the adapted process. The optimal control law is determined by a control potential, which satisfies the Bellman's equation, a nonlinear partial differential equation on the response state-space. Numerical results for a single-degree-of freedom elasto-plastic structure shows that the proposed method leads to significant improvement in variance reduction over importance sampling using design points reported recently.

Performance based optimal seismic retrofitting of yielding plane frames using added viscous damping

  • Lavan, O.;Levy, R.
    • Earthquakes and Structures
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    • v.1 no.3
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    • pp.307-326
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    • 2010
  • This paper is concerned with the optimal seismic design of added viscous dampers in yielding plane frames. The total added damping is minimized for allowable values of local performance indices under the excitation of an ensemble of ground motions in both regular and irregular structures. The local performance indices are taken as the maximal inter-story drift of each story and/or the normalized hysteretic energy dissipated at each of the plastic hinges. Gradients of the constraints with respect to the design variables (damping coefficients) are derived, via optimal control theory, to enable an efficient first order optimization scheme to be used for the solution of the problem. An example of a ten story three bay frame is presented. This example reveals the following 'fully stressed characteristics' of the optimal solution: damping is assigned only to stories for which the local performance index has reached the allowable value. This may enable the application of efficient and practical analysis/redesign type methods for the optimal design of viscous dampers in yielding plane frames.

The study on the thickness change in burring with stainless 409L (스테인리스 409L 버링가공 시 두께변화에 대한 연구)

  • Kim, H.J.;Ryu, H.Y.;Kim, H.J.;Kim, D.G.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2009.06a
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    • pp.107-108
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    • 2009
  • This study is focused on the thickness change in burring with stainless 409L according to the change of main design variables and forming conditions, to manufacture the automobile exhaust flange. Large plastic deformations by burring process decreases thickness of inner radius and occurs cracks. The optimal design of performs by the finite element analysis achieves adequate improvement of thickness decrease.

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Automatic detection of the optimal ejecting direction based on a discrete Gauss map

  • Inui, Masatomo;Kamei, Hidekazu;Umezu, Nobuyuki
    • Journal of Computational Design and Engineering
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    • v.1 no.1
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    • pp.48-54
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    • 2014
  • In this paper, the authors propose a system for assisting mold designers of plastic parts. With a CAD model of a part, the system automatically determines the optimal ejecting direction of the part with minimum undercuts. Since plastic parts are generally very thin, many rib features are placed on the inner side of the part to give sufficient structural strength. Our system extracts the rib features from the CAD model of the part, and determines the possible ejecting directions based on the geometric properties of the features. The system then selects the optimal direction with minimum undercuts. Possible ejecting directions are represented as discrete points on a Gauss map. Our new point distribution method for the Gauss map is based on the concept of the architectural geodesic dome. A hierarchical structure is also introduced in the point distribution, with a higher level "rough" Gauss map with rather sparse point distribution and another lower level "fine" Gauss map with much denser point distribution. A system is implemented and computational experiments are performed. Our system requires less than 10 seconds to determine the optimal ejecting direction of a CAD model with more than 1 million polygons.

Sensitivity Analysis and Optimal design for the Elasto-plastic buckling of Vehicle Structures (차체구조물의 탄소성좌굴에 관한 민감도해석과 최적설계)

  • Won, Chong-Jin;Lee, Jong-Sun
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.7 no.5
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    • pp.106-112
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    • 1998
  • Experience and experiments show that in many cases the buckling limit is reached at a much smaller load level than is predicted by linear buckling analysis. In this paper, it is considered linear and nonlinear of plane vehicle structure and estimates design sensitivity of the cross sectional area that is composed plane vehicle structure and performs optimal design. It compares linear vehicle structure with nonlinear vehicle structure for optima design result that is selected constraint condition of buckling load.

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Optimal Ply Design of Laminated Composite Plate with a Hole Considering Vibration (진동을 고려한 원공복합적층판의 최적적층설계)

  • 홍도관;김동영;최경호;안찬우
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.13 no.6
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    • pp.423-429
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    • 2003
  • On this study. we improved the efficiency applying algorithm that is repeatedly using table of orthogonal array in discrete design space and filling a defect of gradient method in continuous design space. we showed optimal ply angle that maximized 1st natural frequency of CFRP laminated composite plate without a hole and with a hole by each aspect ratio. In the case of CFRP laminated composite plate without a hole, we confirmed the reliance and efficiency of algorithm in comparison with the result of optimization achievement repeatedly using statistical table of orthogonal array of experimental design and the BFGS optimal design method.