• Title/Summary/Keyword: optimal experimental design

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Stochastic Approach to Experimental Analysis of Cylindrical Lapping Process (통계적 접근법에 의한 원통 래핑 공정의 실험 분석)

  • 최민석;김정두
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.17 no.10
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    • pp.2509-2517
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    • 1993
  • Lapping is a very complicated and random process resulting from the variation of abrasive grains in its sizes and shapes and from the numerous factors having an effect on the process quality. Thus it needs to be analyzed by experimental method rather than by theoretical method to obtain the relative effects of factors quantitatively. In this study, cylindrical lapping experiment designed by Taguchi's L8 orthogonal array was performed and analyzed by Yates' ANOVA table. As a result, effective factors and interaction effects were identified and discussed. Also the optimal factor combination to obtain the largest improvement of surface roughness was selected and confirmatory experiments were peformed.

Optimal Sythesis Conditions of Magnesium Trisilicate (규산마그네슘의 최적합성조건)

  • Shin, Wha-Woo;Park, In-Hyun
    • YAKHAK HOEJI
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    • v.44 no.6
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    • pp.545-551
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    • 2000
  • Magnesium trisilicate was prepared by reacting Magnesium sulfate solution with Sodium silicate solution in this study. The optimum synthesis conditions base on the yield of the product were established by applying Box-Wilson experimental design. It was found that the optimum synthesis conditions of Magnesium trisilicate were as follows; Reacting temperature : $57{\sim}90^{\circ}C$, Concentration of reactant solution : $19.1{\sim}20.0%$, Molar concentration ratio of two reactants : [Sod.silicate]/[Mg.sulfate] : $1.47{\sim}1.80$, Temperature of washing water : $45{\sim}48^{\circ}C$, Drying temperature : $65{\sim}82^{\circ}C$. The antacidic capacity of the five Magnesium trisilicate samples which shows the maximum antacidic efficacy was tested by pharmacopeia acid consuming capacity test. The five Magnesium trisilicate samples were identified by chemical analysis.

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Nonlinear Dynamic Analysis of Cantilever Tube Conveying Fluid with System Identification

  • Lim, Jae-Hoon;Jung, Goo-Choong;Park, Yeon-Sun
    • Journal of Mechanical Science and Technology
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    • v.17 no.12
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    • pp.1994-2003
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    • 2003
  • The vibration of a flexible cantilever tube with nonlinear constraints when it is subjected to flow internally with fluids is examined by experimental and theoretical analysis. These kinds of studies have been performed to find the existence of chaotic motion. In this paper, the important parameters of the system leading to such a chaotic motion such as Young's modulus and the coefficient of viscoelastic damping are discussed. The parameters are investigated by means of system identification so that comparisons are made between numerical analysis using the design parameters and the experimental results. The chaotic region led by several period-doubling bifurcations beyond the Hopf bifurcation is also re-established with phase portraits, bifurcation diagram and Lyapunov exponent so that one can define optimal parameters for system design.

Heat Transfer Characteristics of DPH(Dual Pack Heater) in Electric and Fuel Cell(FC) Car (전기 및 연료전지자동차용 DPH 난방장치개발연구)

  • Roh, Hong-Koo;Lim, Kyung-Bin;Noh, Jong-Ho;Lee, Young-Ki;Ko, Jun-Bin
    • Proceedings of the SAREK Conference
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    • 2009.06a
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    • pp.1262-1266
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    • 2009
  • The study aims to analyzed and identify the heat transfer characteristics of heating unit for car using experimental method in order to design DPH. The temperature comparison processes were done with various experimental conditions. In addition, the optimal conditions of DPH design were proposed as field test in real car, hot air flow, transient situation.

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Analysis on the Elasto-Plastic Thermal Stress and Deformation of Metal Casting Mould by FEM (Finite Element Method) (FEM을 이용한 주조금형(鑄造金型)의 탄소성(彈塑性) 열응력(熱應力) 및 열변형(熱變形) 해석(解析))

  • Kim, Ok-Sam;Koo, Bon-Kwon;Min, Soo-Hong
    • Journal of Korea Foundry Society
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    • v.13 no.1
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    • pp.81-93
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    • 1993
  • It is well-known that the analysis of elasto-plastic thermal stress and deformation are substantially important in optimal design of metal casting mould. The unsteady state thermal stress and deformation generated during the solidification process of ingot and mould have been analyzed by two dimensional thermal elasto-plastic theories. Distributions of temperature, stress and relative displacement of the mould are calculated by the finite element method and compared with experimental results. In the elasto-plastic thermal stress analysis, compressive stress occurred at the inside wall of the mould whereas tensile stress occurred at outside wall. A coincidence between the analytical and experimental results is found to be fairly good, showing that the proposed analytical method is reliable.

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Reverse Flow on Blade-Surface of Propeller Fan (프로펠러 홴 날개 위의 역류 유동)

  • Kim, Jae Won;Nam, Im Woo
    • The KSFM Journal of Fluid Machinery
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    • v.4 no.2 s.11
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    • pp.7-14
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    • 2001
  • Design and development of a propeller fan for a cooling tower have been accomplished by both numerical prediction of performance and experimental validation with a wind tunnel. Main interest lies on blade geometry of a fan for optimal design of aerodynamic performance. A commercial program, Fine/Turbo used for the present numerical estimation, gives us engineering information such as flow details near the blades and flow rate of the system. The numerical results are compared with precise experimental output and show good agreement in comparison between the two data. Also new proposed model of a blade shows improved performance relative to present running model in market.

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Control Gain Tuning of a Simultaneous Multi-Axis PID Control System by Taguchi Method (다구찌방법을 이용한 다축 동시 PID 제어시스템의 제어이득 조정)

  • Lee, Ki-Ha;Kim, Jong-Won
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.6
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    • pp.25-35
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    • 1999
  • This paper presents a control gain tuning scheme for multi-axis PID control systems by Taguchi method. As an experimental set-up, a parallel mechanism machine tool has been selected. This machine has eight servodrives and each servodrive has four control gains, respectively. Therefore, total 32 control gains have to be tuned. Through a series of design of experiments, an optimal and robust set of PID control gains is tuned. The index of the sum of position error and velocity error is reduced to 61.4% after the experimental gain tuning regardless of the feedrate variation.

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Optimal Synthesis Conditions of Hydrotalcite (II) (히드로탈시트의 최적 합성조건 (II))

  • 신화우;박형민
    • YAKHAK HOEJI
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    • v.45 no.1
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    • pp.23-28
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    • 2001
  • Hydrotalcite was prepared by reacting with sodium carbonate, magnesium hydroxide and aluminum chloride solutions in this study. The optimum synthesis conditions based on the yield of the product were established by applying Box-Wilson experimental design. It was found that the optimum synthesis conditions of hydrotalcite were as follows ; reacting temperature : 63~9$0^{\circ}C$, concentration of reactant solution : 18.20~19.82%, molar concentration ratio of two reactants [Mg(OH)$_2$] / (AICl$_3$.6$H_2O$) : 6.0, temperature of washing water : 29.0-34.4$^{\circ}C$, drying temperature : 56-77.6$^{\circ}C$. The physicochemical properties of hydrotalcite as medicine were studied by use of chemical analysis, bulk volume test and acid consuming capacity measurements.

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A Study for optimum design of Thermal Storage tank (성층축열조 최적설계를 위한 연구)

  • Jang Dong-Soon;Shin Mi-Soo;Kim Hey-Suk;Song Hye-Young;Lee Young-Soo;Lee Sang-Nam
    • 한국전산유체공학회:학술대회논문집
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    • 2002.10a
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    • pp.127-132
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    • 2002
  • Numerical and experimental works have been made in order to figure out the physical mechanism of thermal storage system for the determination of optimal design and to enhance the thermal efficiency of the system. To this end a computer program is developed and evaluated successfully against experimental data measured with a bench scale facility. Considering the thermal efficiency of storage is critically impaired by the mixing effect, the minimum flow mixing situation is calculated by the assumption of uniform plug-type flow as a reference condition. Further a parametric systematic calculations have been made for a hypothetical full-scale storage system with Fr, storage dimension, diffuser type and loading hour, etc.

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Design of the Radial Extrusion Process for the General-Purpose Flange Using Model Material (모델재료를 이용한 범용 플랜지의 레이디얼 압출 공정설계)

  • Lee, Sang-Don;Byon, Sung-Kwang
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.17 no.2
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    • pp.114-120
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    • 2008
  • This study is to compare and analyze the material flow, deformation characteristics, and forming load of flange by means of similitude experimental method of model material using plasticine. In order to find optimal forming conditions, prototype experiments were designed to investigate forming characteristics of general-purpose flange under various working conditions. As a result of prototype experiments, billet thickness and gap-height ratio was found to be the most influential experimental parameter in flange forming. Forming loads from prototype experiments were compared to the results of finite element analysis after conducting estimation of forming loads of real material. Results of prototype experiments based on model material techniques are expected to be used as a basic data of die design f3r the development of products and process.