• Title/Summary/Keyword: operation test

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Development of Automatic Packing System of One Station for Fasteners(II) : Packing System Manufacture and Performance Test (원 스테이션 파스너 자동포장기 개발(II) : 제작 및 성능검증)

  • Kim, Yong-Seok;Jeong, Chan-Se;Yang, Soon-Young
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.20 no.5
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    • pp.653-658
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    • 2011
  • In general, the purpose of packaging fasteners is a series of management activities to maintain the condition at the time of production until they get delivered to the end user. An automatic packing system for fasteners is consisted of bucket conveyor, slide feeder, vision inspection system, box-magazine conveyor system and automatic packing machine. Also, the automatic packing machine is consisted of six modules including charging device, clamping/opening device, sealing/cutting device, feeding/air-shower device, supplying/adjusting device and device frame, etc. In this paper, we proposed an automatic packing mechanism of the one station concept for packing work of fastener objects where the continuous batch work is performed in a finite space. The proposed one-station packing mechanism has been optimized through mechanical, dynamical, structural and fluid analyses. And it had been manufactured as the prototype of automatic packing machine. The field test for validation of performance was performed directly at the production line of bolt and screw. In the field test, this packing machine showed an efficiency of about 4.5 times the manual operation. It also showed 30% reduction in the consumption of packing materials compared to the manual operation. This automatic packing machine for fastener objects will be commercialized soon.

A Study on the Optimization of Power Consumption Pattern using Building Smart Microgrid Test-Bed (Building Smart Microgrid Test-Bed를 이용한 전력사용량 패턴 최적화방안 연구)

  • Lee, Sang-Woo;Kang, Jin-Kyu;Lee, Dong-Ha
    • Journal of the Korean Solar Energy Society
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    • v.34 no.4
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    • pp.1-7
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    • 2014
  • The microgrid system is the combination of photovoltaic(PV) array, load, and battery energy storage system. The control strategies were defined as multi-modes of operation, including rest operation without use of battery, power charging, and power discharging, which enables grid connected mode or islanded mode. Photovoltaic power is a problem of the uniformity of power quality because the power generated from solar light is very sensitive to variation of insolation and duration of sunshine. As a solution to the above problem, energy storage system(ESS) is considered generally. There fore, in this study, we did basic research activities about optimization method of the amount of energy used, using a smart microgrid test-bed constructed in building. First, we analyzed the daily, monthly and period energy pattern amount of power energy used, and analyzed PV power generation level which is built on the roof. Utilizing building energy pattern analysis data, we was studied an efficient method of employing the ESS about building power consumption pattern and PV generation.

Development and Flight Test of Educational Water Rocket CULV-1 for Implementation of Launch Vehicle Separation Sequence and Imaging Data Acquisition (발사체 분리과정모사 및 단계별 영상획득이 가능한 교육용 물로켓 CULV-1 개발 및 비행시험)

  • Lee, Myeongjae;Park, Taeyong;Kang, Soojin;Jang, Sueun;Oh, Hyunung
    • Journal of Aerospace System Engineering
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    • v.10 no.2
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    • pp.14-21
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    • 2016
  • In this study, we proposed a water rocket CULV-1 (Chosun University Launch Vehicle-1). Unlike a conventional water rocket, CULV-1 can perform the booster rocket, fairing, and payload separation like an actual launch vehicle and also the imaging data acquisition. The conceptual and critical design of the proposed CULV-1 have been performed considering the operation characteristics. The verification tests have been performed from subsystem to system level in accordance with the established test specifications and verification procedures. Through the final launch test of the flight model, we have verified the design effectiveness of the proposed separation mechanisms for water rocket applications and the mission requirements of the CULV-1 also have been complied.

A Study on Design of the Trip Computer for ECC System Based on Dynamic Safety System

  • Kim, Seog-Nam;Seong, Poong-Hyun
    • Nuclear Engineering and Technology
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    • v.32 no.4
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    • pp.316-327
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    • 2000
  • The Emergency Core Cooling System in current nuclear power plants typically has a considerable number of complex functions and largely cumbersome operator interfaces. Functions for initiation, switch-over between various phases of operation, interlocks, monitoring, and alarming are usually performed by relays and analog comparator logic which are difficult to maintain and test. To improve problems of an analog based ECC (Emergency Core Cooling) System, the trip computer for ECCS based on Dynamic Safety System (DSS) is implemented. The DSS is a computer based reactor protection system that has fail-safe nature and performs a dynamic self-testing. The most important feature of the DSS is the introduction of test signal that send the system into a tripped state. The test signals are interleaved with the plant signals to produce an output which switches between a tripped and health state. The dynamic operation is a key feature of the failsafe design of the system. In this work, a possible implementation of the DSS using PLC is presented for a CANDU Reactor. ECC System of the CANDU Reactor is selected as the reference system.

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현장 규모 biobarrier의 수리학적 특성과 기초 설계

  • 최영화;오재일;왕수균;배범한
    • Proceedings of the Korean Society of Soil and Groundwater Environment Conference
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    • 2003.09a
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    • pp.426-430
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    • 2003
  • Subsurface biobarrier technology has potential applications to contain contaminated groundwater and/or to degrade toxic pollutants in groundwater. Effective biobarrier formation is need to assess of hydrogeologic characteristics and to conduct practical operation strategies and design based on this prior to design biobarrier. Thus, in this study, we examined hydrogeologic characteristics in biobarrier construction site. Hydraulic conductivities which calculated from slug test data have shown difference with each well as 1.20$\times$10$^{-3}$ -6.00$\times$10$^{-5}$ cm/sec. Tracer test is a method in which concentration of tracer solution during withdrawal in each well by vacuum extraction system is measured with time. Tracer solution was continuously injected by constant head tank. Measured tracer concentration versus time data were fitted to analytical solution of convection dispersion equation (CDE). The fitting data of CDE to the measured data at each extraction well yielded were 0.61cm/min(pore velocity), 5.38$\textrm{cm}^2$/min(dispersion coefficient) for discharge rate of 0.47 1/min and 1.75cm/min(pore velocity), 36.34$\textrm{cm}^2$/min(dispersion coefficient) for discharge rate of 0.93 1/min. As a result, we acquired fundamental parameters which need to design biobarrier and operation strategies.

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Development of Projectile Transfer System to Prevent Musculoskeletal Problems (근골격계 질환 예방을 위한 포탄 이송장치의 개발)

  • Park, Sung Ho;Lee, Hae Suk
    • Journal of Korean Institute of Industrial Engineers
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    • v.41 no.6
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    • pp.551-558
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    • 2015
  • The purpose of this paper is to investigate the development of mechanical projectile transfer system to prevent musculoskeletal problems in the firing test range. Prior to 2010, the projectile has been transferred from the worktable to the loading device of 155mm K9 fixed-type artillery by manual. Because the amount of firing test has been increased drastically since 2010, two types of mechanical projectile transfer system were developed to prevent musculoskeletal problems. The NIOSH lift equation and the working posture assessment system such as OWAS, RULA and REBA were used to evaluate the appropriacy of working weight and posture by manual transfer of projectile. The configuration and operation procedure of projectile transfer systems which were developed to improve work efficacy and to reduce the burden of manual transferring were described. The improvements were assessed by the number of processes, the tact time and the working posture assessment for operation of this system by comparing to the manual transfer of projectile.

Notchyplasty with Flexible Reamer (대퇴과간절흔 성형술에서 유연성 연마기를 이용한 방법)

  • Chae, In-Jung;Lee, Kwang-Suk;Back, Jong-Ryoon
    • Journal of the Korean Arthroscopy Society
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    • v.1 no.1
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    • pp.123-127
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    • 1997
  • Arthroscopic anterior cruciate ligament reconstructions using bone-patella tendon-bone have been considered the best method by which others are compared. The notchyplasty is one of the important steps of this procedure and it is emphasized recently to prevent retear of the reconstructed ACL caused by impingement. However, until now, there is controversy about adequate amount of notchyplasty. Also, it is hard to examine the adequacy of notchyplasty even in the arthroscopic field, The purpose of this paper is to describe the surgical technique of notchyplasty, using the flexible reamer and preliminary result of its operation. In this study the results of ACL reconstruction with notchyplasty which is made by us were analized from January. 1994 to December, 1995. The results were as follows: 1. The notchyplasty with flexible reamer is the method that can be obtained adequate amount of removal, perfectly smooth notchyplasty. 2. The range of motion of the affected knee joint was normal ROM after post operation 6 month. 3. In the last follow up, 2 cases were positive in anterior drawer test 4 cases were positive in Lachmann's test and 1 knee was positive in Pivot shift test 4. Average Lysholm knee scoring scale was 70 points at preoperative and 92 points at the last follow up.

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A Case Study on the Vibration by Fluid Induced Instability at Large Steam Turbine-generator (대형 터빈-발전기에서의 유체 불안정진동 해소사례)

  • Han, Seung-Woo;Roh, Cheol-Woo;Yoo, Mu-Sang;Kim, In-Chul;Joo, In-Gouk;Kim, Myong-Shik
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.18 no.2
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    • pp.238-246
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    • 2008
  • This case study refers to turbine-generator with retrofitted turbine rotor. Vibration problem occurring after the retrofit was mainly due to high vibration from exciter side. However, repeated test run and operation during scheduled maintenance caused high vibration from generator bearing, and post-overhaul test run before turbine vibration correction caused oil whip on the bearing. This case study shows how to analyze vibration condition of high turbine generator vibration detected during the post-overhaul test run and vibration condition of offline and online data to reflect it on establishing maintenance schedule and overhaul correction procedure. Vibration data could be acquired during steady load operation or even with varying speed and load. Each data is important for machinery condition evaluation. This case study shows that the vibration data during extreme condition is the key factor in analysis, which helps to find the machinery problem.

Automatic Control of Engine Speed and Transmission Ratio for Efficient Tractor Operations(I) -Control Systems for Engine Speed and Transmission Ratio- (트랙터의 기관속도(機關速度) 및 변속비(變速比)의 자동제어(自動制御)에 관(關)한 연구(硏究)(I) -기관속도(機關速度) 및 변속비(變速比) 제어(制御) 시스템-)

  • Kang, S.B.;Ryu, K.H.;Oh, K.K.
    • Journal of Biosystems Engineering
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    • v.18 no.4
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    • pp.305-316
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    • 1993
  • Fuel efficiency in tractor operations dep6nds on the selection of transmission gears and upon the engine being operated at or near maximum torque much of time. The objective of this study was to develop automatic control systems for tractor transmission ratio and governor setting so that the engine is operated at or near maximum torque as much of time as possible. An indoor test unit, which can be used to simulate tractor operation, was built in order to investigate the system design parameters and test the performance of the control system designed. The test-unit consists of engine, gear-type transmission, dynamometer, and control systems for transmission ratio and engine speed. Governor setting lever was controlled by a step motor, and the clutch and transmission levers were controlled by hydraulic cylinders and solenoid valves. The control systems showed good time responses which are assumed to be suitable for optimal tractor operation. The time required for shifting gears from clutch disengagement to engagement was about 1 second, which is almost the same as that for manual shift. And the settling time for engine speed control system was about 5 to 6 seconds.

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Site Evaluation and Application of the On-line and Off-line Test for the 13[kV] Class Hydropower Generator Stator Windings (13[kV]급 수력발전기 고정자 권선의 운전 및 정지 중 진단시험 현장적용 평가 및 분석)

  • Chang, Jeong-Ho;Lee, Dong-Keun;Lee, Heung-Ho
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.25 no.11
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    • pp.73-82
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    • 2011
  • The solid insulation system of stator windings in high voltage rotational machines is usually aging in accordance with long time operation. The partial discharge test have been known to check whether insulation deterioration exist or not, and the PD test can effectively diagnose a solid insulation condition regardless of during operation(on-line) or not(off-line). The on-line PD measurement have proven to be a successful technique in monitoring stator insulation condition nowadays. This paper describes the characteristics of comparing the on-line PD measurement data using PDMS-HG(Partial Discharge Monitoring System for Hydro-electric Generator) installed in field with the off-line diagnosis measurement data(insulation resistance, winding resistance, PI, ${\Delta}tan{\delta}$ and PD) on hydro generator(13[kV]) stator windings. These results make good use of managing rotational machines through evaluating the solid insulation condition of stator windings.