• Journal of Power Electronics
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• v.12 no.1
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• pp.113-119
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• 2012

This paper describes the design and control of a phase shift full bridge converter with a current doubler, which can be used for the on-board charger for the lead-acid battery of electric forklifts. Unlike the common resistance load, the battery has a large capacitance element and it absorbs the entire converter output ripple current, thereby shortening the battery life and degrading the system efficiency. In this paper a phase shift full bridge converter with a current doubler has been adopted to decrease the output ripple current and the transformer rating of the charger. The charge controller is designed by using the small signal model of the converter, taking into consideration the internal impedance of the battery. The stability and performance of the battery charger is then verified by constant current (CC) and constant voltage (CV) charge experiments using a lead-acid battery bank for an electric forklift.

• Journal of Electrical Engineering and Technology
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• v.8 no.4
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• pp.951-958
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• 2013

This paper proposes the controller design for a stability improvement of an on-board battery charger. The system is comprised of a power factor correction (PFC) circuit and phase shift full-bridge DC-DC converter. The PFC circuit performs the control of the DC-link voltage and the input power factor. The DC-DC converter regulates the voltage and the current in the battery using the DC-link voltage. This paper proposes the design method of PI controller for the PFC circuit using a small signal model. The analysis and design of a type-three controller for the DC-DC converter is also presented. A simulation and experiment has been performed on the on-board battery charger and their results are presented to verify the validity of the proposed system.

• The Transactions of the Korean Institute of Power Electronics
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• v.22 no.6
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• pp.510-516
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• 2017

This paper proposes a single-stage interleaved totem-pole on-board battery charger with a simple structure and a reduced component count. Apart from achieving ZVS turn-on of all switches and ZCS turn-off of all diodes, this charger does not require an input filter due to its CCM operation and bulky electrolytic capacitors, which in turn result in a high power density. A single-stage power conversion technique is applied to the interleaved structure in order to achieve a high power density and high efficiency. A 2.5 kW prototype of the proposed charger is also built and tested to validate the proposed operation.

• The Transactions of the Korean Institute of Power Electronics
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• v.17 no.1
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• pp.77-84
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• 2012

This paper describes the process of optimal resonant frequency design with full-bridge series-loaded resonant dc-dc converter in a high efficiency 3.3 kW on-board battery charger application for Electric Vehicles and Plug-in Hybrid Electric Vehicles. The optimal range of resonant frequency and switching frequency used for ZVS are determined by considering trade-off between loss of switching devices and resonant network with size of passive/magnetic devices. In addition, it is defined charging region of battery, the load of on-board charger, as the area of load by deliberating the characteristic of resonant. It is verified the designed frequency band by reflecting the defined area on resonant frequency.

• The Transactions of the Korean Institute of Power Electronics
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• v.20 no.5
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• pp.479-490
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• 2015

The conventional phase-shifted full-bridge (PSFB) converter with an LC filter has been widely used for high-power applications of over 1.0 kW. However, the PSFB converter cannot obtain optimal power conversion efficiency during the battery charging in electric vehicle (EV) on-board battery charger applications because of its unique drawbacks, such as a large circulating current and very high voltage stress in the rectifier diodes. As a result, the converters with a capacitive filter, such as LLC resonant converters, replace the PSFB converter in the EV chargers. This study analyzes the problems of the PSFB converter for EV on-board charger applications in detail. Moreover, the newest converters based on the conventional PSFB converter are reviewed. On the basis of the reviews, new PSFB converter topologies are proposed for EV charger applications. The new topologies are formed by connecting the rectifier stage in the PSFB converter with the output of an LLC resonant converter in series. Many problems of the conventional PSFB converter for EV charger applications can be solved and the performance can be more improved because of this structure; this idea is confirmed by an experiment consisting of prototype battery chargers under the output voltage range of 250-450 Vdc at 3.3 kW.

• The Transactions of The Korean Institute of Electrical Engineers
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• v.61 no.4
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• pp.574-579
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• 2012

In this paper, the battery charger developed which is satisfy by the characteristics of the rapid control and reduce the cost of the charger. analog-digital mixed mode controller developed with dedicated IC for PWM control and low-performance micro-processor is using for the operation control of charger. The low-cost NEV charger developed to verify the performance and usability is verified with charging battery experiment by of using developed charger.

• The Transactions of the Korean Institute of Power Electronics
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• v.15 no.5
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• pp.369-375
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• 2010

This paper presents a design and implementation of 3.3 kW on-board battery charger for electric vehicles or plug-in hybrid electric vehicles. Considering characteristics of the electric vehicles, a series-loaded resonant dc-dc converter and frequency control scheme are adopted to improve efficiency and reliability, and to reduce volume and cost. The developed on-board battery charger is designed and implemented by using high frequency of 80-130 kHz and zero voltage switching method. The experimental result indicates 92.5% of the maximum efficiency, 5.84 liters in volume, and 5.8kg in weight through optimal hardware design.

• The Transactions of the Korean Institute of Power Electronics
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• v.18 no.5
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• pp.443-447
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• 2013

This paper deals with LLC resonant converter of on-board charger for electric vehicle charging. Generally, the on-board charger must have a very widely charging voltage, higher efficiency, higher power factor, lower volume and lower weight. For reducing the switching losses, voltage and current stress of the device, the on-board charger is apply the half-bridge LLC resonant converter topology. To have a wide voltage range, it is design the hardware parameters and determine the switching frequency range of the LLC resonant converter. The experimental results show a wide charge voltage.

• The Transactions of the Korean Institute of Electrical Engineers B
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• v.51 no.1
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• pp.16-22
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• 2002

The Proposed contactless charger employs a Pair of neighboring Printed circuit board (PCB) windings as a contactless energy transfer device, thereby making it amenable to low-Profile designs and suitable for applications to the portable telecommunication/computing electroncis in which stringent requirements for height, space, and reliability have to be met. The performance of the proposed charger is confirmed with experiments on a prototype charger developed for cellular phones

• The Transactions of the Korean Institute of Power Electronics
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• v.26 no.5
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• pp.376-379
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• 2021

The design and performance of a SiC-MOSFET-based 11-kW bi-directional on-board charger (OBC) for electric vehicles is presented. The OBC consists of a three-phase two-level AC/DC converter and a CLLLC resonant converter. All the power devices are implemented with SiC-MOSFETs to reduce the conduction losses generated in the OBC, and the DC-link voltage is designed to track the level of battery voltage in the forward and reverse powering modes. As a result, the CLLLC resonant converter always runs at the switching frequency near the resonant frequency, resulting in high-efficiency operation at the maximum powering modes. As the DC-link voltage varies according to the battery voltage, the AC/DC converter in the proposed OBC adopts an adaptive DC-link voltage controller. The performance of the proposed 11-kW OBC is verified by a prototype converter with the following specifications: three-phase 60-Hz 380-V input, 11-kW capacity, and battery voltage range of 214-413-V, resulting in the conversion efficiency of over 95.0-% in the forward and reverse powering modes.