• Title/Summary/Keyword: observation tool

Search Result 404, Processing Time 0.033 seconds

Micro Cutting of Tungsten Carbides with SEM Direct Observation Method

  • jung, Heo-Sung
    • Journal of Mechanical Science and Technology
    • /
    • v.18 no.5
    • /
    • pp.770-779
    • /
    • 2004
  • This paper describes the micro cutting of wear resistant tungsten carbides using PCD (Poly-Crystalline Diamond) cutting tools in performance with SEM (Scanning Electron Microscope) direct observation method. Turning experiments were also carried out on this alloy (V50) using a PCD cutting tool. One of the purposes of this study is to describe clearly the cutting mechanism of tungsten carbides and the behavior of WC particles in the deformation zone in orthogonal micro cutting. Other purposes are to achieve a systematic understanding of machining characteristics and the effects of machining parameters on cutting force, machined surface and tool wear rates by the outer turning of this alloy carried out using the PCD cutting tool during these various cutting conditions. A summary of the results are as follows: (1) From the SEM direct observation in cutting the tungsten carbide, WC particles are broken and come into contact with the tool edge directly. This causes tool wear in which portions scrape the tool in a strong manner. (2) There are two chip formation types. One is where the shear angle is comparatively small and the crack of the shear plane becomes wide. The other is a type where the shear angle is above 45 degrees and the crack of the shear plane does not widen. These differences are caused by the stress condition which gives rise to the friction at the shear plane. (3) The thrust cutting forces tend to increase more rapidly than the principal forces, as the depth of cut and the cutting speed are increased preferably in the orthogonal micro cutting. (4) The tool wear on the flank face was larger than that on the rake face in the orthogonal micro cutting. (5) Three components of cutting force in the conventional turning experiments were different in balance from ordinary cutting such as the cutting of steel or cast iron. Those expressed a large value of thrust force, principal force, and feed force. (6) From the viewpoint of high efficient cutting found within this research, a proper cutting speed was 15 m/min and a proper feed rate was 0.1 mm/rev. In this case, it was found that the tool life of a PCD tool was limited to a distance of approximately 230 m. (7) When the depth of cut was 0.1 mm, there was no influence of the feed rate on the feed force. The feed force tended to decrease, as the cutting distance was long, because the tool was worn and the tool edge retreated. (8) The main tool wear of a PCD tool in this research was due to the flank wear within the maximum value of $V_{max}$ being about 260 $\mu\textrm{m}$.

Machining Characteristics of Cemented Carbides in Micro Cutting within SEM

  • Heo, Sung-Jung
    • International Journal of Precision Engineering and Manufacturing
    • /
    • v.5 no.3
    • /
    • pp.35-42
    • /
    • 2004
  • This research describes that the cutting characteristics and tool wear behavior in the micro cutting of three kinds of wear resistant cemented carbides (WC-Co; V40, V50 and V60) using PCD (Poly Crystalline Diamond) and PCBN (Poly crystalline Cubic Boron Nitride) cutting tools by use of the SEM (Scanning Electron Microscope) direct observation method. The purpose of this research is to present reasonable cutting conditions from the viewpoint of high efficient cutting refer to a precise finished surface and tool wear. Summary of the results is as follows: (1) The cutting forces tend to increase as the increase of the weight percentage of WC particles, and the thrust forces was larger than the principal forces in the cutting of WC-Co. These phenomena were different from the ordinary cutting such as cutting of steel or cast iron. (2) The cutting speed hardly influenced the thrust force, because of the frictional force between the cutting tool edge and small WC particles at low cutting speed region such as 2$\mu\textrm{m}$/s. It seemed that the thrust cutting force occurred by the contact between the flank face and work material near the cutting edge. (3) The wear mechanism for PCD tools is abrasion by hard WC particles of the work materials, which leads diamond grain to be detached from the bond. (4) From the SEM direct observation in cutting the WC-Co, it seems that WC particles are broken and come into contact with the tool edge directly. This causes tool wear, resulting in severe tool damage. (5) In the orthogonal micro cutting of WC-Co, the tool wear in the flank face was formed bigger than that in the rake face on orthogonal micro cutting. And the machining surface integrity on the side of the cutting tool with a negative rake angle was better than that with a positive one, as well as burr in the case of using the cutting tool with a negative rake angle was formed very little compared to the that with a positive one.

A Study on the System Identification of Tool Breakage Detection in Turning (선삭가공에서 공구파손 검출 시스템 인식에 관한 연구)

  • 사승윤
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
    • /
    • 1999.10a
    • /
    • pp.40-45
    • /
    • 1999
  • The demands for robotic and automatic system are continually increasing in manufacturing fields. There have been many studies to monitor and predict the system, but they have mainly focused upon measuring cutting force, and current of motor spindle, and upon using acoustic sensor, etc.In this study, time series sequence of cutting force was acquired by taking advantage of piezoelectric type tool dynamometer. Radial cutting force was obtained from it and was available for useful observation data. The parameter was estimated using PAA (parameter adaptation algorithm) from observation data. ARMA(auto regressive moving average) model was selected for system model and second order was decided according to parameter estimation. Uncorrelation test was also carried out to verify convergence of parameter.

  • PDF

Verification of the Global Numerical Weather Prediction Using SYNOP Surface Observation Data (SYNOP 지상관측자료를 활용한 수치모델 전구 예측성 검증)

  • Lee, Eun-Hee;Choi, In-Jin;Kim, Ki-Byung;Kang, Jeon-Ho;Lee, Juwon;Lee, Eunjeong;Seol, Kyung-Hee
    • Atmosphere
    • /
    • v.27 no.2
    • /
    • pp.235-249
    • /
    • 2017
  • This paper describes methodology verifying near-surface predictability of numerical weather prediction models against the surface synoptic weather station network (SYNOP) observation. As verification variables, temperature, wind, humidity-related variables, total cloud cover, and surface pressure are included in this tool. Quality controlled SYNOP observation through the pre-processing for data assimilation is used. To consider the difference of topographic height between observation and model grid points, vertical inter/extrapolation is applied for temperature, humidity, and surface pressure verification. This verification algorithm is applied for verifying medium-range forecasts by a global forecasting model developed by Korea Institute of Atmospheric Prediction Systems to measure the near-surface predictability of the model and to evaluate the capability of the developed verification tool. It is found that the verification of near-surface prediction against SYNOP observation shows consistency with verification of upper atmosphere against global radiosonde observation, suggesting reliability of those data and demonstrating importance of verification against in-situ measurement as well. Although verifying modeled total cloud cover with observation might have limitation due to the different definition between the model and observation, it is also capable to diagnose the relative bias of model predictability such as a regional reliability and diurnal evolution of the bias.

A CONSTRUCTION OF AN AUTOMATIC OBSERVATION SYSTEM FOR BRIGHT AND LONG PERIOD VARIABLE STARS (밝은 장주기 변광성관측을 위한 자동관측시스템 구축)

  • Yoon Joh-Na;Lee Chung-Uk;Cha Sang-Mok;Kim Yong-Gi
    • Journal of Astronomy and Space Sciences
    • /
    • v.23 no.2
    • /
    • pp.143-152
    • /
    • 2006
  • An automatic observation system has been constructed at Chungbuk National University for the purpose of monitoring the bright and long period variable stars effectively. We improved the control part of 40cm telescope of the LX200 and developed n observing software ObsTool II so that the telescope, CCD camera and dome can be controlled in one software. ObsTool II is a COM (Common Object Module) based software, which can be easily reprogrammed in case that a new telescope or CCD camera is installed. Because this system has an additional function in which the telescope can switch the variable, comparison, and check stars respectively as like a photoelectric observation, we can observe the variable star even if the CCD view field does not contain the comparison star with the variable star. In order to check the system stability a W UMa type variable V523 Cas and a magnetic cataclysmic variable TT Ari have been observed with the constructed system and the results have been discussed in context with the possibility of a further application of our automatical observation system.

Validation of a Korean translated version of the Critical Care Pain Observation Tool (CPOT) for ICU patients (중환자 통증사정을 위한 한국어판 Critical care Pain Observation Tool (CPOT)의 신뢰도 및 타당도 검증)

  • Kwak, Eun-Mi;Oh, Hee-Young
    • Journal of Korean Academy of Nursing
    • /
    • v.42 no.1
    • /
    • pp.76-84
    • /
    • 2012
  • Purpose: The purpose of this methodological study was to examine the reliability and validity of a translated Korean version of the Critical Care Pain Observation Tool (CPOT) developed for assessment of pain in critically ill nonverbal patients. Methods: A cross-sectional study design was used. Data were collected from a convenience sample of 202 critically ill patients admitted to a university hospital. Upon establishment of content and translation equivalence between the English and Korean version of CPOT, psychometric properties were evaluated. Results: The interrater reliability was found to be acceptable with the weighted kappa coefficients of .81-.88. Significant high correlations between the CPOT and the Checklist of Nonverbal Pain Indicators were found indicating good concurrent validity (r=.72-.83, p<.001). Data showed the area under the ROC curve of 0.86 with a cut-off point of 1, which resulted in 76.9% sensitivity and 88.6% specificity. The mean score of CPOT during suctioning was significantly different from that of before (t= -14.16, p<.001) or 20 minutes after suctioning (t=16.31, p<.001). Conclusion: Results of this study suggest that the CPOT can be used as a reliable and valid measure to assess pain in critically ill nonverbal patients.

Micro-cutting of Cemented Carbides with SEM (초경합금재의 전자현미경(SEM)내 마이크로 절삭)

  • 허성중
    • Journal of the Korean Society for Precision Engineering
    • /
    • v.20 no.9
    • /
    • pp.55-62
    • /
    • 2003
  • This paper investigates the micro-cutting of cemented carbides using PCD (polycrystalline diamond) and PCBN (polycrystalline cubic boron nitride) cutting tools are performed with SEM direct observation method. The purpose of this study is to make clear the cutting mechanism of cemented carbides and the fracture of WC particles at the plastic deformation zone in orthogonal micro-cutting. And also to achieve systematic understanding, the effect of machining parameter on chip formation and machined surface was studied, including cutting speed, depth of cut and various tool rake angle. Summary of the results are shown below. (1) Three type of chip formation process have been proposed by the results of the direct observation in orthogonal micro-cutting of cemented carbide materials. (2) From the whole observation of chip formation, primary WC particles are crushed and/or fine grained in the shearing deformation zone. A part of them are observed to collide directly with a cutting edge of tool by following the micro-cutting. (3) Surface finish, surface morphology and surface integrity is good to obtain by cutting with PCD cutting tool compared with PCBN. (4) The machined surface has the best quality near the low cutting speed of 10${\mu}m$/sec with a cutting depth of 10 ${\mu}m$ using 0$^\circ$ rake angle and 3$^\circ$ flank angle in this condition, but it was found that excessively low speed, for example the extent of 1 ${\mu}m$/sec, is not good enough to select for various reason.

A Study on the System Identification for Detection of Tool Breakage (공구파손검출을 위한 시스템인식에 관한 연구)

  • 사승윤
    • Journal of the Korean Society of Manufacturing Technology Engineers
    • /
    • v.9 no.5
    • /
    • pp.144-149
    • /
    • 2000
  • The demands for robotic and automatic system are continually increasing in manufacturing fields. There have been many studies to monitor and predict the system, but they have mainly focused upon measuring cutting force, and current of motor spindle, and upon using acoustic sensor, etc. In this study, time series sequence of cutting force was acquired by taking advantage of piezoelectric type tool dynamometer. Radial cutting force was obtained from it and was available for useful observation data. The parameter was estimated using PAA(parameter adaptation algorithm) from observation data. ARMA(auto regressive moving average) model was selected for system model and second order was decided according to parameter estimation. Uncorrelation test was also carried out to verify convergence of parameter.

  • PDF

Development of Observation Equipment for Soil Microorganisms Using Vision System (비젼시스템을 이용한 토양미생물 관측장비 개발)

  • 김일배;홍원학;이학성;서명교;서정호
    • Journal of Environmental Health Sciences
    • /
    • v.30 no.2
    • /
    • pp.108-114
    • /
    • 2004
  • Observation of microorganisms collected from contaminated soils has been mainly conducted by using microscopy. Microscopic measurement is occupied an important part of the microorganism experiment, and is used as an important tool to count microorganisms as well as to observe cellular form and mode of life in the field of soil microbe observation. In general, observation equipments for soil microbes consist of electron microscope, camera, frame grabber (image acquisition baud), and image analysis software. Because image analysis software should be linked with frame grabber most equipments have to be imported as the package form. Therefore, the observation system is very expensive and difficult to be operated. In this study, soil microbes' observation equipment with the vision system which is easy operated and cheaper than imported one was developed and tested. The efficiency of image capturing and data aquisition with developed frame grabber and software in this experiment was good enough to analyze the image of soil microorganism.