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Process and Die Design for the Forming of Flanged Thrust Engine Bearings (플랜지를 가진 추력 엔진베어링의 성형공정 및 금형 설계)

  • 김형종;곽인구
    • Transactions of Materials Processing
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    • v.9 no.5
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    • pp.478-485
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    • 2000
  • This study aims to Improve the productivity in forming of flanged thrust engine bearings from two kinds of laminated sheet materials by integrating the forming processes or by reducing the number of the subsequent sizing and machining processes or by modifying the forming tools used. For steel-Al rolled blank, a design scheme for the one-step forming operation and the geometry of the tool set required is suggested and is verified its usefulness by the finite element simulation. And for steel-Cu sintered blank, the results of experiment and finite element analysis show that it is possible to improve the dimensional accuracy of formed products and to reduce the number of sizing processes just by modifying the shape and dimensions of initial blanks and flange forming dies, and by controlling the spring force.

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The Analysis of Eigenvalue Problems of Timoshenko Beams Using Curvature-based Beam Elements (곡률 보요소에 의한 Timoshenko 보의 고유치 문제 해석)

  • 양승용;이재관;신효철
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.17 no.11
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    • pp.2694-2703
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    • 1993
  • In the vibration analysis of Timoshenko beams by the finite element method, it is necessary to use a large number of elements or higher-order elements in modeling thin beams. This is because the overestimated stiffness matrix due to the shear locking phenomenon when lower-order displacement-based elements are used yields poor eigensolutions. As a result, the total number of degrees of freedom becomes critical in view of computational efficiency. In this paper, the curvature-based formulation is applied to the vibration problem. It is shown that the curvaturebased beam elements are free of shear locking and very efficient in the vibration analysis.

XFEM for fatigue and fracture analysis of cracked stiffened panels

  • Kumar, M.R. Nanda;Murthy, A. Ramachandra;Gopinath, Smitha;Iyer, Nagesh R.
    • Structural Engineering and Mechanics
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    • v.57 no.1
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    • pp.65-89
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    • 2016
  • This paper presents the development of methodologies using Extended Finite Element Method (XFEM) for cracked unstiffened and concentric stiffened panels subjected to constant amplitude tensile fatigue loading. XFEM formulations such as level set representation of crack, element stiffness matrix formulation and numerical integration are presented and implemented in MATLAB software. Stiffeners of the stiffened panels are modelled using truss elements such that nodes of the panel and nodes of the stiffener coincide. Stress Intensity Factor (SIF) is computed from the solutions of XFEM using domain form of interaction integral. Paris's crack growth law is used to compute the number of fatigue cycles up to failure. Numerical investigations are carried out to model the crack growth, estimate the remaining life and generate damage tolerant curves. From the studies, it is observed that (i) there is a considerable increase in fatigue life of stiffened panels compared to unstiffened panels and (ii) as the external applied stress is decreasing number of fatigue life cycles taken by the component is increasing.

Variable-node non-conforming membrane elements

  • Choi, Chang-Koon;Lee, Tae-Yeol
    • Structural Engineering and Mechanics
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    • v.16 no.4
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    • pp.479-492
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    • 2003
  • Non-conforming membrane elements which have variable number of mid-side nodes with drilling degrees of freedom and which is designated as NMDx have been presented in this paper. The non-conforming elements with variable number of mid-side nodes can be efficiently used in the local mesh refinement for the in-plane structures. To guarantee the developed elements always pass the patch test, the direct modification method is incorporated into the element formulation. Detailed numerical tests in this study show the validity of the variable node NC elements developed in this study and a wide applicability of these elements to practical problems.

A Compression Method of The System Matrix for The Finite Element Method using Linked List (링크구조를 사용한 유한요소법의 계행렬 압축 기법)

  • Jeong, Lae-Hyuk;Lee, Bok-Yong;Jung, Hae-Duk;Lee, Ki-Sik
    • Proceedings of the KIEE Conference
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    • 1995.07a
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    • pp.15-17
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    • 1995
  • This paper presents compression algorithm of a system matrix for electromagnetic analysis by the finite element method. Generally the solution of the finite element analysis is the more accurate the more number of nodes. The memory of a computer limit to number of nodes. Therefore it is needed the technique of compress the system matrix. This algorithm is useful to handle non-zero-terms that can be generated during the application of boundary condition.

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Domain Decomposition using Substructuring Method and Parallel Computation of the Rigid-Plastic Finite Element Analysis (부구조법에 의한 영역 분할 및 강소성 유한요소해석의 병렬 계산)

  • Park, Keun;Yang, Dong-Yol
    • Transactions of Materials Processing
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    • v.7 no.5
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    • pp.474-480
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    • 1998
  • In the present study a domain decomposition scheme using the substructuring method is developed for the computational efficiency of the finite element analysis of metal forming processes. in order to avoid calculation of an inverse matrix during the substructuring procedure, the modified Cholesky decomposition method is implemented. As obtaining the data independence by the substructuring method the program is easily paralleized using the Parallel Virtual machine(PVM) library on a work-station cluster connected on networks. A numerical example for a simple upsetting is calculated and the speed-up ratio with respect to various number of subdomains and number of processors. The efficiency of the parallel computation is discussed by comparing the results.

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Numerical study of internally reinforced circular CFT column-to-foundation connection according to design variables

  • Kim, Hee-Ju;Ham, Junsu;Park, Ki-Tae;Hwang, Won-Sup
    • Steel and Composite Structures
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    • v.23 no.4
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    • pp.445-452
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    • 2017
  • This study intends to improve the structural details of the anchors in the conventional CFT column-to-foundation connection. To that goal, finite element analysis is conducted with various design variables (number and embedded length of deformed bars, number, aspect ratio, height ratio and thickness ratio of ribs) selected based upon the results of loading test and strength evaluation. The finite element analysis is performed using ABAQUS and the analytical results are validated by comparison with the load-displacement curves obtained through loading test applying axial and transverse loads. The behavioral characteristics of the numerical model according to the selected design variables are verified and the corresponding results are evaluated.

Numerical study of wake structure behind a square cylinder at high Reynolds number

  • Lee, Sungsu
    • Wind and Structures
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    • v.1 no.2
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    • pp.127-144
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    • 1998
  • In this paper, the wake structures behind a square cylinder at the Reynolds number of 22,000 are simulated using the large eddy simulation, and the main features of the wake structure associated with unsteady vortex-shedding are investigated. The Smagorinsky model is used for parametrization of the subgrid scales. The finite element method with isoparametric linear elements is employed in the computations. Unsteady computations are performed using the explicit method with streamline upwind scheme for the advection term. The time integration incorporates a subcycling strategy. No-slip condition is enforced on the wall surface. A comparative study between two-and three-dimensional computations puts a stress on the three-dimensional effects in turbulent flow simulations. Simulated three-dimensional wake structures are compared with numerical and experimental results reported by other researchers. The results include time-averaged, phase-averaged flow fields and numerically visualized vortex-shedding pattern using streaklines. The results show that dynamics of the vortex-shedding phenomenon are numerically well reproduced using the present method of finite element implementation of large eddy simulation.

Finite Element Analysis of Continuous Rotary-Die Equal Channel Angular Pressing (연속 회전 등통로각압축 공정의 유한요소해석)

  • Yoon, Seung-Chae;Seo, Min-Hong;Kim, Hyoung-Seop
    • Transactions of Materials Processing
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    • v.15 no.7 s.88
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    • pp.524-528
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    • 2006
  • Although equal channel angular pressing (ECAP), imposing large plastic shear strain deformation by moving a workpiece through two intersecting channels, is a promising severe plastic deformation method for grain refinement of metallic materials, its batch type characteristic makes ECAP inefficient for multiple-passing. Rotary-die ECAP (RDECAP) proposed by Nishida et al. can achieve high productivity by using continuous processing without taking out the samples from the channel. However, plastic deformation behavior during RD-ECAP has not been investigated. In this study, material plastic flow and strain hardening behavior of the workpiece during RD-ECAP was investigated using the finite element method. It was found that plastic deformation becomes inhomogeneous with the number of passes due to an end effect, which was not found seriously in ECAP. Especially, decreasing corner gap with increasing the number of passes was observed and explained by the strain hardening effect.

Progressive Failure Analysis of UD-Fabric Hybrid Laminated Composite Joints Considering Material Nonlinearity (재료비선형을 고려한 일방향-평직 혼합 적층 복합재 체결부의 점진적 파손해석)

  • 최정석;신소영;안현수;권진회
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2002.10a
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    • pp.79-82
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    • 2002
  • A finite element method based on the two-dimensional progressive failure analysis considering material nonlinearity is presented for characterizing the strength and failure of the unidirectional-fabric hybrid laminated composite joints under pin loading. The 8-node laminated shell element is incorporated in the updated Lagrangian formulation. Failure criteria including the Maximum Stress and Tsai-Wu are used in conjunction with the complete unloading stiffness degradation method. For the verification, joint tests are conducted for the specimens with two different ply-number ratios of UD composite to fabric composite. Although there are some differences depending on ply-number ratios, the finite element model using the maximum stress criterion considering nonlinear material behavior predicts the failure strength best.

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