• Title/Summary/Keyword: nuclear steam generator

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Real Time Vision System for the Test of Steam Generator in Nuclear Power Plants Using Digital Signal Processors (디지탈 신호처리기를 이용한 원자로 증기발생기 검사용 실시간 비젼시스템 개발)

  • 왕한흥;한성현
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1996.11a
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    • pp.469-473
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    • 1996
  • In this paper, it is proposed a new approach to the development of the automatic vision system to e famine and repair the steam generator tubes at remote distance. In nuclear power plants, workers are reluctant of works in steam generator because of the high radiation environment and limited working space. It is strongly recommended that the examination and maintenance works be done by an automatic system for the protection of the operator from the radiation exposure. Digital signal processors are used it, implementing real time recognition and examination of steam generator tubes in the proposed vision system. Performance of proposed digital vision system is illustrated by experiment for similar steam generator model.

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Development of the Large Tubesheet Forgings for Nuclear Power Plant (원자력 발전소용 대형 튜브시트 단강품의 개발)

  • Kim, D.K.;Kim, Y.D.;Kim, D.Y.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2006.05a
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    • pp.176-179
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    • 2006
  • Large tubesheet forgings of the steam generator for the 1,400MW nuclear power plant has been developed. Steam Generator is one of the most important structural part for nuclear power plant. It is manufactured by various steel forgings such as shell, head, torus and tubesheet. These steel forgings have been made by open die forging process. After steel melting and ingot making, open die forging has been carried out to get a good quality which means high soundness and homogeniety of the steel forgings by using high capacity hydraulic press. This paper introduced the forging process development and manufacturing experience of large tubesheet forgings which will be used for the steam generator of 1,400MW nuclear power plant.

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The level control of Steam Generator in Nuclear Power Plant by Neural Network-PI Controller (PI-신경망 제어기를 이용한 원자력 발전소용 증기 발생기 수위제어)

  • 김동화
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.12 no.4
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    • pp.6-13
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    • 1998
  • It is difficult to control for the level of the steam generator in the nuclear power plant because there is swell and shrink, and many disturbance such as, feed water rate, feedwater temperature, main steam flow rte, coolant temperature effect steam generator level. If the conventional PI controller use in this system, we cannot have a stability in the control of the lower power, the rejection function of disturbance, and the load following effectively. In this paper, e study the application of the of neural network based Kp, Ti for Pi controller to the level control of the steam generator of nuclear power plant through the simulation and experimental on the steam generator. We are satisfied with the resulting against the inturrupt of the disturbance, the change of setpoint through the simulation and the swell and shrink, the response of controller on the experimental steam generator.

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Numerical investigation of a plate-type steam generator for a small modular nuclear reactor

  • Kang, Jinhoon;Bak, Jin-Yeong;Lee, Byung Jin;Chung, Chang Kyu;Yun, Byongjo
    • Nuclear Engineering and Technology
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    • v.54 no.8
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    • pp.3140-3153
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    • 2022
  • A numerical feasibility study was conducted to investigate the thermal-hydraulic characteristics of a steam generator with corrugated plates for a small modular reactor. Accordingly, a one-dimensional thermal-hydraulic analysis code was developed based on the existing state-of-the-art thermal-hydraulic models and correlations for corrugated plate heat exchangers. Subsequently, the pressure loss, heat transfer, and instability characteristics of the steam generator with corrugated plates were investigated according to the chevron angle and mass flux. Additionally, the characteristics of rectangular and disk-type corrugated plate steam generators with equivalent heat transfer areas were analyzed. The steam generator with disk-type corrugated plates exhibited better performance in terms of pressure loss and heat transfer rate than the rectangular type. In addition, when the mass flux decreased from the onset of boiling points, reverse gradients of the total pressure change were observed in both types. Thus, it was confirmed that Ledinegg instability could occur in the steam generator with corrugated plates. However, it was dependent on the chevron angle, and the optimal chevron angle to minimize instability was 45° under the conditions of the present analysis.

DEVELOPMENT OF A STEAM GENERATOR LANCING SYSTEM

  • Jeong Woo-Tae;Kim Seok-Tae;Hong Sung-Yull
    • Nuclear Engineering and Technology
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    • v.38 no.4
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    • pp.391-398
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    • 2006
  • It is recommended to clean steam generators of nuclear power plants during plant outages. Under normal operations, sludge is created and constantly accumulates in the steam generators. The constituents of this sludge are different depending on each power plant characteristics. The sludge of the Kori Unit 1 steam generator, far example, was found to be composed of 93% ferrous oxide, 3% carbon and 1% of silica oxide and nickel oxide each. The research to develop a lancing system that would remove sludge deposits from the tubesheet of a steam generator was started in 1998 by the Korea Electric Power Research Institute (KEPRI) of the Korea Electric Power Corporation (KEPCO). The first commercial domestic lancing system in Korea, the $KALANS^(R)-I$ Lancing System, was completed in 2000 for Kori Unit 1 for cleaning the tubesheet of its Westinghouse Delta-60 steam generator. Thereafter, the success of the development and site implementation of the $KALANS^(R)-I$ lancing system for YGN Units 1&2 and Ulchin Units 3&4 was also realized in 2004 for sludge removal at those sites. The upper bundle cleaning system for Westinghouse model F steam generators is now under development.

Load Test Simulator Development for Steam Turbine-Generator System of Nuclear Power Plant

  • Jeong, Chang-Ki;Kim, Jong-An;Kim, Byung-Chul;Choi, In-Kyu;Woo, Joo-Hee
    • 제어로봇시스템학회:학술대회논문집
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    • 2005.06a
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    • pp.1384-1386
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    • 2005
  • This paper focuses on development of load test simulator of a steam turbine-generator in a nuclear power plant. When load is taken off from electrical power network, it is very difficult to effectively control the steam flow to turbine of the nuclear turbine-generator, because of disturbances, such as electrical load and network unbalance on electrical network. Up to the present time, the conventional control system has been used for the load control on nuclear steam generator, owing to the easy control algorithms and the advantage which have been proven on the nuclear power plant. However, since there are problems with stability control during low power and start-up, only a highly experienced operator can operate during those procedures. Also, a great deal of time and an expensive simulator is needed for the training of an operator. The KEPRI is developed simulator for 600MW nuclear power plant to take a test of generator load rejection, throttle valve, and turbine load control. Total load test is implemented before start up.

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Characteristics of Eddy Current Signals of Axial Notches in Steam Generator U-bend Tubes using Rotating Pancake Coils (회전코일 와전류신호를 이용한 증기발생기 곡관형 튜브의 축방향노치 신호의 특성)

  • Kim, Chang-Soo;Moon, Yong-Sig
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.8 no.3
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    • pp.7-12
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    • 2012
  • Steam generator tubes are critical boundary of the primary and secondary side in nuclear power plants. Eddy current testing is commonly used as the method of non-destructive testing for the safety and integrity of steam generator tubes in the nuclear power plants. Changes in the geometric shape act as a stress concentration factor likely to cause a defect during the steam generator operation. The mixed-signals with the geometric shape are distorted and attributes that are difficult to detect signals. An example is bending stress due to compression process at a U-bend occurring in the intrados region which has a small radius of curvature. The resulting change in the geometric shape may lead to a dent like occurrences. The dent can cause stress concentration and generates stress corrosion cracks. In this study, the steam generator tubes of nuclear power plant were selected to study for analysis of mixed-signal containing dent and stress corrosion cracks.

Design of Fault Tolerant Control System for Steam Generator Using Fuzzy Logic

  • Kim, Myung-Ki;Seo, Mi-Ro
    • Proceedings of the Korean Nuclear Society Conference
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    • 1998.05a
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    • pp.321-328
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    • 1998
  • A controller and sensor fault tolerant system jot a steam generator is designed with fuzzy logic. A structure of the : proposed fault tolerant redundant system is composed of a supervisor and two fuzzy weighting modulators. A supervisor alternatively checks a controlled and a sensor induced performances to identify Which Part, a controller or a sensor, is faulty. In order to analyze controller induced performance both an error and a charge in error of the system output an chosen as fuzzy variables. The fuzzy logic jot a sensor induced performance uses two variables : a deviation between two sensor outputs and its frequency, Fuzzy weighting modulator generates an output signal compensated for faulty input signal. Simulations show that the : proposed fault tolerant control scheme jot a steam generator regulates welt water level by suppressing fault effect of either controllers or sensors. Therefore through duplicating sensors and controllers with the proposed fault tolerant scheme, both a reliability of a steam generator control and sensor system and that of a power plant increase even mote.

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Application of Fuzzy Algorithm with Learning Function to Nuclear Power Plant Steam Generator Level Control

  • Park, Gee-Yong-;Seong, Poong-Hyun;Lee, Jae-Young-
    • Proceedings of the Korean Institute of Intelligent Systems Conference
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    • 1993.06a
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    • pp.1054-1057
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    • 1993
  • A direct method of fuzzy inference and a fuzzy algorithm with learning function are applied to the steam generator level control of nuclear power plant. The fuzzy controller by use of direct inference can control the steam generator in the entire range of power level. There is a little long response time of fuzzy direct inference controller at low power level. The rule base of fuzzy controller with learning function is divided into two parts. One part of the rule base is provided to level control of steam generator at low power level (0%∼30% of full power). Response time of steam generator level control at low power level with this rule base is shown generator level control at low power level with this rule base is shown to be shorter than that of fuzzy controller with direct inference.

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Factors Affecting Stress Corrosion Cracking Susceptibility of Alloy 600 MA Steam Generator Tubes

  • Kang, Yong Seok;Lee, Kuk Hee;Shin, Dong Man
    • Corrosion Science and Technology
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    • v.20 no.1
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    • pp.22-25
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    • 2021
  • In the past, Alloy 600 nickel-based alloys have been widely used in steam generators. However, most of them have been replaced by thermally treated alloy 690 tubes in recent years because mill annealed alloy 600 materials are known to be susceptible to stress corrosion cracking. Unlike this general perception, some steam generators using mill annealed alloy 600 tubes show excellent performance even though they are designed, manufactured, and operated in the same way. Therefore, various analyses were carried out to determine causes for the degradation of steam generators. Based on the general stress corrosion cracking mechanism, tube material susceptibility, residual stress, and sludge deposits of steam generators were compared to identify factors affecting stress corrosion cracking. It was found that mill annealed alloy 600 steam generator tubes showed higher resistance to stress corrosion cracking when the amount of sludge deposits on tube surface was smaller and residual stress generated during the fabrication was lower.