• Title/Summary/Keyword: nuclear PWR steam generator

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Experimental study and analysis of design parameters for analysis of fluidelastic instability for steam generator tubing

  • Xiong Guangming;Zhu Yong;Long Teng;Tan Wei
    • Nuclear Engineering and Technology
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    • v.55 no.1
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    • pp.109-118
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    • 2023
  • In this paper, the evaluation method of fluidelastic instability (FEI) of newly designed steam generator tubing in pressurized water reactor (PWR) nuclear power plants is discussed. To obtain the parameters for prediction of the critical velocity of FEI for steam generator tubes, experimental research is carried out, and the design parameters are determined. Using CFD numerical simulation, the tube array scale of the model experiment is determined, and the experimental device is designed. In this paper, 7 groups of experiments with void fractions of 0% (water), 10%, 20%, 50%, 75%, 85% and 95% were carried out. The critical damping ration, fundamental frequency and critical velocity of FEI of tubes in flowing water were measured. Through calculation, the total mass and instability constant of the immersed tube are obtained. The critical damping ration measured in the experiment mainly included two-phase damping and viscous damping, which changed with the change in void fraction from 1.56% to 4.34%. This value can be used in the steam generator design described in this paper and is conservative. By introducing the multiplier of frequency and square root of total mass per unit length, it is found that the difference between the experimental results and the calculated results is less than 1%, which proves the rationality and feasibility of the calculation method of frequency and total mass per unit length in engineering design. Through calculation, the instability constant is greater than 4 when the void fraction is less than 75%, less than 4 when the void fraction exceeds 75% and only 3.04 when the void fraction is 95%.

Self-Tuning Predictive Control with Application to Steam Generator (증기 발생기 수위제어를 위한 자기동조 예측제어)

  • Kim, Chang-Hwoi;Sang Jeong lee;Ham, Chang-Shik
    • Nuclear Engineering and Technology
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    • v.27 no.6
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    • pp.833-844
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    • 1995
  • In self-tuning predictive control algorithm for steam generator is presented. The control algorithm is derived by suitably modifying the generalized predictive control algorithm. The main feature of the unposed method relies on considering the measurable disturbance and a simple adaptive scheme for obtaining the controller gain when the parameters of the plant are unknown. This feature makes the proposed approach particularly appealing for water level control of steam generator when measurable disturbance is used. In order to evaluate the performance of the proposed algorithm, computer simulations are done for an PWR steam generator model. Simulation result show satisfactory performances against load variations and steam flow rate estimation errors. It can be also observed that the proposed algorithm exhibit better responses than a conventional PI controller.

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DETECTION OF ODSCC IN SG TUBES DEPENDING ON THE SIZE OF THE CRACK AND ON THE PRESENCE OF SLUDGE DEPOSITS

  • Chung, Hansub;Kim, Hong-Deok;Kang, Yong-Seok;Lee, Jae-Gon;Nam, Minwoo
    • Nuclear Engineering and Technology
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    • v.46 no.6
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    • pp.869-874
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    • 2014
  • It was discovered in a Korean PWR that an extensive number of very short and shallow cracks in the SG tubes were undetectable by eddy current in-service-inspection because of the masking effect of sludge deposits. Axial stress corrosion cracks at the outside diameter of the steam generator tubes near the line contacts with the tube support plates are the major concern among the six identical Korean nuclear power plants having CE-type steam generators with Alloy 600 high temperature mill annealed tubes, HU3&4 and HB3~6. The tubes in HB3&4 have a less susceptible microstructure so that the onset of ODSCC was substantially delayed compared to HU3&4 whose tubes are most susceptible to ODSCC among the six units. The numbers of cracks detected by the eddy current inspection jumped drastically after the steam generators of HB4 were chemically cleaned. The purpose of the chemical cleaning was to mitigate stress corrosion cracking by removing the heavy sludge deposit, since a corrosive environment is formed in the occluded region under the sludge deposit. SGCC also enhances the detection capability of the eddy current inspection at the same time. Measurement of the size of each crack using the motorized rotating pancake coil probe indicated that the cracks in HB4 were shorter and substantially shallower than the cracks in HU3&4. It is believed that the cracks were shorter and shallower because the microstructure of the tubes in HB4 is less susceptible to ODSCC. It was readily understood from the size distribution of the cracks and the quantitative information available on the probability of detection that most cracks in HB4 had been undetected until the steam generators were chemically cleaned.

Detection and Diagnosis of Sensor Faults for Unknown Sensor Bias in PWR Steam Generator

  • Kim, Bong-Seok;Kang, Sook-In;Lee, Yoon-Joon;Kim, Kyung-Youn;Lee, In-Soo;Kim, Jung-Taek;Lee, Jung-Woon
    • 제어로봇시스템학회:학술대회논문집
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    • 2002.10a
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    • pp.86.5-86
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    • 2002
  • The measurement sensor may contain unknown bias in addition to the white noise in the measurement sequence. In this paper, fault detection and diagnosis scheme for the measurement sensor is developed based on the adaptive estimator. The proposed scheme consists of a parallel bank of Kalman-type filters each matched to a set of different possible biases, a mode probability evaluator, an estimate combiner at the outputs of the filters, a bias estimator, and a fault detection and diagnosis logic. Monte Carlo simulations for the PWR steam generator in the nuclear power plant are provided to illustrate the effectiveness of the proposed scheme.

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A Study on The Steam Generator Level Control for Nuclear Power Plant (원자력발전소 증기발생기 수위 제어에 관한 연구)

  • Moon, Byung-Heuee;Choi, Hong-Kyoo
    • Proceedings of the KIEE Conference
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    • 1995.11a
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    • pp.172-174
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    • 1995
  • About a half of Electric power is generated by nuclear power plants in korea. So, the stable operation of nuclear power plant is very important for suppling the essential national electric power. A S/G(Steam Generator) level control is the most difficult system in PWR(Pressurized Water Reactor) nuclear power plant. Because of the non-linear and the non-nominal response of S/G level control, it Is very difficult to control the level by automatic mode or manual mode. The goal of this study is to establish and verify a advanced control algorithm by analyzing, modelling, stability calculation, controller parameter calculation, simulation for S/G level control system.

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SAFETY ANALYSIS OF INCREASE IN HEAT REMOVAL FROM REACTOR COOLANT SYSTEM WITH INADVERTENT OPERATION OF PASSIVE RESIDUAL HEAT REMOVAL AT NO-LOAD CONDITIONS

  • SHAO, GE;CAO, XUEWU
    • Nuclear Engineering and Technology
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    • v.47 no.4
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    • pp.434-442
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    • 2015
  • The advanced passive pressurized water reactor (PWR) is being constructed in China and the passive residual heat removal (PRHR) system was designed to remove the decay heat. During accident scenarios with increase of heat removal from the primary coolant system, the actuation of the PRHR will enhance the cooldown of the primary coolant system. There is a risk of power excursion during the cooldown of the primary coolant system. Therefore, it is necessary to analyze the thermal hydraulic behavior of the reactor coolant system (RCS) at this condition. The advanced passive PWR model, including major components in the RCS, is built by SCDAP/RELAP5 code. The thermal hydraulic behavior of the core is studied for two typical accident sequences with PRHR actuation to investigate the core cooling capability with conservative assumptions, a main steam line break (MSLB) event and inadvertent opening of a steam generator (SG) safety valve event. The results show that the core is ultimately shut down by the boric acid solution delivered by Core Makeup Tank (CMT) injections. The effects of CMT boric acid concentration and the activation delay time on accident consequences are analyzed for MSLB, which shows that there is no consequential damage to the fuel or reactor coolant system in the selected conditions.

Design of Adaptive GPC wi th Feedforward for Steam Generator (증기발생기 수위제어를 위한 적응일반형예측제어 설계)

  • Kim, Chang-Hwoi
    • Proceedings of the KIEE Conference
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    • 1993.07a
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    • pp.261-264
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    • 1993
  • This paper proposes an adaptive generalized predictive control with feedforward algorithm for steam generator level control in nuclear power plant. The proposed algorithm is shown that the parameters of N-step ahead predictors can be obtained using the parameters of one-step ahead predictor which is derived from plant model with feedforward. Using this property the proposed scheme is an adaptive algorithm which consists of GPC method and the recursive least squares algorithm for identifying the parameters of one-step ahead predictor. Also, computer simulations are performed to evaluate the performance of proposed algorithm using a mathematical model of PWR steam generator Simulation results show good performances for load variation. And the proposed algorithm shows better responses than PI controller does.

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Flare Test Evaluation and Stress Prediction of PWR's Steam Generator Tubes

  • Woo-Gon Kim;Chang Kyu Rhee;Il-Hiun Kuk
    • Nuclear Engineering and Technology
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    • v.30 no.6
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    • pp.555-567
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    • 1998
  • Alloy 600 and 690 steam generator tubes fabricated in Korea were evaluated by flare tests according to ASTM standards. The stress acting in the tube elements during the tests was predicted. All the tubes, including alleys 600 and 690, satisfied the requirement of a 30% or 35% O.D expansion. Flow curves obtained from the flare test were found to be higher in alloy 690 tubes than in alloy 600 ones. The difference between alloy 600 and 690 tubes increased gradually with flaring percentage (F.P,%). An effective stress corresponding to mean yield stress was introduced and calculated. It showed that the prediction values were in good agreement with the measured ones for all the 690 and 600 alloy tubes. It became possible to predict the amount of acting stresses within tubes during expansion process.

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Thermal-Hydraulic Analysis of Kori Unit-1 Steam Generator Using ATHOS3 Code (ATHOS3 코드에 의한 고리1호기 증기발생기 열유동해석)

  • Choi Seok-Ki;Nam Ho-Yun;Kim Eui-Kwang;Kim Hyung-Nam;Jang Ki-Sang;Hong Sung-Yull
    • 한국전산유체공학회:학술대회논문집
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    • 2001.10a
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    • pp.106-111
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    • 2001
  • This paper presents the numerical methodology of ATHOS3 code for thermal hydraulic analysis of Pressurized Water Reactor (PWR) steam generators. Topics include porous media approach, governing equations, physical models and correlations for solid-to-fluid interaction and heat transfer, and numerical solution scheme. The ATHOS3 code is applied to the thermal hydraulic analysis of steam generator in the Korea Kori Unit-1 nuclear power plant and the computed results are presented.

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