• Title/Summary/Keyword: nonwoven web process

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Effect of Wood Particle Size on Physical and Mechanical Composites by Nonwoven Web Process

  • Chae, Shoo Geun;Eom, Young Geun
    • Journal of the Korean Wood Science and Technology
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    • v.33 no.2 s.130
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    • pp.40-55
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    • 2005
  • This study was carried out to discuss the feasibility of wood and plastic wastes as the raw materials for wood particle-plastic composites. For this purpose, composites were manufactured from coarse and fine wood particles and polypropylene fibers by nonwoven web process. And the effect of wood particle size on the performance of the composites were analyzed according to ASTM D 1037-93. In the physical properties of composites, water absorption decreased with the increase of target density and polypropylene fiber content. And the composites with fine wood particles appeared to have slightly lower water absorption than those with coarse wood particles. Thickness swelling did not vary significantly with the increase of target density but increased with the increase of wood particle content. And the composites with fine wood particles were significantly lower in thickness swelling than those with coarse wood particles. In the mechanical properties of composites, dry and wet MOR showed the increasing tendency with the increase of polypropylene fiber content and target density. Dry and wet MOE showed the increasing tendency with the increase of target density but only wet MOE exhibited the increasing tendency with the increase of polypropylene fiber content. Composites with fine wood particles appeared to be generally higher in wet MOR and MOE than those with coarse wood particles. In conclusion, composites with fine wood particles showed generally higher performance than those with coarse ones. Also, composites were significantly superior to control particleboards in the performance, especially in water absorption and thickness swelling.

Study on the Characteristics of PP/PET Blended Nonwovens Produced by Needle-punched Methods

  • Gwon O-Hyeok;Lee Rae-Yeon;Ju Chang-Hwan
    • Proceedings of the Korean Fiber Society Conference
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    • 1998.10a
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    • pp.402-405
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    • 1998
  • Among the production technologies of nonwoven fabrics, a needle punching technique has one of the long history aid holds still important place. At the present time, it is used not only for scrimming with woven or knitted fabrics and other nonwoven fabrics, but also for applying the special fibers blending nonwovens at the web forming process in ender to manufacture economical and high value added-Products such as home furnishing industrial and technical purpose. (omitted)

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Wood Fiber-Thermoplastic Fiber Composites by Turbulent Air Mixing Process(I) - Effects of Process Variables on the Physical Properties of Composites - (난기류 혼합법을 이용한 목섬유-열가소성 섬유 복합재에 관한 연구(I) - 공정변수가 복합재의 물리적 성질에 미치는 영향 -)

  • Yoon, Hyoung-Un;Lee, Phil-Woo
    • Journal of the Korean Wood Science and Technology
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    • v.24 no.3
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    • pp.101-109
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    • 1996
  • Effects of process variables were evaluated in physical properties of the wood fiber-thermoplastic fiber composites using nonwoven web method. Turbulent air mixer using compressed air was employed to mix wood fiber with two types of thermoplastic polypropylene and nylon 6 fibers. The optimal hot press temperature and time were found to be $190^{\circ}C$ and 9 minutes in wood fiber-polypropylene fiber composite and to be $220^{\circ}C$ and 9 minutes in wood fiber-nylon 6 fiber composite. As the density of wood fiber-polypropylene fiber composite and wood fiber-nylon 6 fiber composite increased, the physical properties were improved The density appeared to be the most significant factor on physical properties in the statistical analysis. The composition ratio of polypropylene or nylon 6 fiber to wood fiber was considered not to be statistically significant factor. The thickness swelling decreased somewhat in wood fiber-polypropylene fiber composite and wood fiber-nylon 6 fiber composite as the content of synthetic fiber increased. As the increase of mat moisture content, dimensional stability was improved in wood fiber-polypropylene fiber composite but not in wood fiber-nylon 6 fiber composite.

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Theoretical Modeling of Web Characteristics on the Needle Punching Production Line

  • Bok Jin-Seon;Kim Dong-Cheol;Ju Chang-Hwan
    • Proceedings of the Korean Fiber Society Conference
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    • 1998.10a
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    • pp.414-417
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    • 1998
  • Needle punching is a process for converting fiber webs into coherent structures by using barb needles. The results are the mechanical interlocking of fibers into webs. Nonwovens by needle punching is most versatile among the various methods and is widely used in the industry. The original process for the production of mechanical bonds in nonwoven fabrics is that which employs the natural felting characteristics of the wool fiber. (omitted)

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Effects of Process Variables and MAPP Coupling Agent on Properties of Wood Fiber-Polypropylene Fiber Composite by Turbulent Air Mixing (공정변수(工程變數)와 MAPP 결합제(結合劑)가 난기류(亂氣流) 혼합방식(混合方式)에 의하여 제조(製造)된 목섬유(木纖維)-폴리프로필렌섬유(纖維) 복합재(複合材)의 성질(性質)에 미치는 영향(影響))

  • Yoon, Hyoung-Un;Park, Jong-Young
    • Journal of the Korean Wood Science and Technology
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    • v.26 no.1
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    • pp.76-86
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    • 1998
  • Effects of processing variables and MAPP (maleic anhydride polypropylene) coupling agent on the properties of composite were discussed for turbulent-air-mixed woodfiber-polypropylenefiber composites. In this research, density, composition ratio, and mat moisture content were established as processing variables, and emulsified MAPP prepared by direct pressure method was incorporated as the coupling agent. And the turbulent air mixer, which was improved in function through alteration of our previous fiber mixer, was used to mix wood fibers and polypropylene fibers. At the addition level of 1% MAPP, based on oven-dried wood fiber weight, woodfiber-polypropylenefiber composites generally showed enhanced the physical and mechanical properties. And composites with low to medium densities of 0.6 to 0.8g/$cm^3$ greatly increased in these property values than with high densities of 1.0g/$cm^3$ or more by adding 1 % MAPP. Thus, MAPP addition was thought to be an effective way of enhancing properties for nonwoven web composites. At the mat moisture contents of 5 to 20%, however, the physical and mechanical properties were not enhanced by adding 1% MAPP. In the composites containing 15% polypropylene fibers, the lowest thickness swelling and water absorption values were observed at the 1% MAPP level. The addition of more than 1% MAPP had the adverse effect on the physical and mechanical properties of composites.

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Development and Evaluation of Turbulent Air Mixing Process for Manufacturing Wood Fiber and Thermoplastic Fiber Composites

  • Yoon, Hyoung-Un;Eom, Young-Geun;Park, Jong-Young;Kong, Young-To
    • Journal of the Korean Wood Science and Technology
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    • v.26 no.2
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    • pp.38-44
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    • 1998
  • A new device that uses turbulent air for mixing wood fibers with thermoplastic fibers was designed and its mixing effectiveness was evaluated in wood fiber and polypropylene fiber composites. Composites made by the turbulent air mixing (TAM) process performed better than composites made by the conventional Rando-Webber forming or nonwoven web process with an additional needling step. Thus, the TAM process proved to be a simple and efficient method in mixing wood fibers with short thermoplastic fibers for the production of wood fiber and thermoplastic fiber composites.

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Effect of Post-Process on Physical Properties of Electrospun PEI/PVdF Blend Nonwoven Web (전기방사법으로 제조한 PEI/PVdF 블렌드 웹의 물리적 특성에 대한 후처리 영향)

  • Seok, Hoon;Park, Cheol-Min;Kim, Dong-Young;Jo, Seong-Mu
    • Polymer(Korea)
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    • v.36 no.5
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    • pp.606-611
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    • 2012
  • Polyetherimide (PEI) and poly(vinylidene fluoride) (PVdF) blend web was prepared by electrospinning technique. In order to improve low mechanical properties, post processes like hot-pressing and heat-stretching were employed, and a study on the effects of post processes on their mechanical properties was performed. To confirm the physical properties of the web, scanning electron microscopy and tensile measuring instrument were used. The mechanical strength of webs pressed in the ratios of 1/2, 1/3, 1/4 and 1/5 at $180^{\circ}C$ were improved four-to-five times compared to pristine webs. Also they showed an additional increase by 2~8MPa, by heat-stretching 30 to 40% at $220^{\circ}C$.

Wood Fiber-Thermoplastic Fiber Composites by Turbulent Air Mixing Process(II) - Effect of Process Variables on The Mechanical Properties of Composites - (난기류 혼합법을 이용한 목섬유-열가소성 섬유 복합재에 관한 연구(II) - 공정변수가 복합재의 기계적 성질에 미치는 영향 -)

  • Yoon, Hyoung-Un;Lee, Phil-Woo
    • Journal of the Korean Wood Science and Technology
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    • v.25 no.3
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    • pp.58-65
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    • 1997
  • This research was carried out to evaluate the effect of process variables on mechanical properties of the wood fiber-thermoplastic fiber composites by turbulent air mixing method. The turbulent air mixer used in this experiment was specially designed in order to mix wood fiber and thermoplastic polypropylene or nylon 6 fiber, and was highly efficient in the mixing of relatively short plastic fiber and wood fiber in a short time without any trouble. The adequate hot - pressing temperature and time in our experimental condition were $190^{\circ}C$ and 9 minutes in 90% wood fiber - 10% polypropylene fiber composite and $220^{\circ}C$ and 9 minutes in 90% wood fiber 10% nylon 6 fiber composite. Both in the wood fiber - polypropylene fiber composite and wood fiber- nylon 6 fiber composite, the mechanical properties improved with the increase of density. Statistically, the density of composite appeared to function as the most significant factor in mechanical properties. Within the 5~15% composition ratios of polypropylene or nylon 6 fiber to wood fiber, the composition ratio showed no significant effect on the mechanical properties. Bending and tensile strength of composite, however, slightly increased with the increase of synthetic fiber content. The increase of mat moisture content showed no significant improvement of mechanical properties both in wood fiber - polypropylene fiber composite and wood fiber nylon 6 fiber composite. Wood fiber - nylon 6 fiber composite was superior in th mechanical strength to wood fiber-polypropylene fiber composite, which may be related to higher melt flow index of nylon 6 fiber(22g/10min) than of polypropylene fiber(4.3g/10min).

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Modeling and Simulation of the Linear Density Variation by Repetitive MD-Impacts in a Winding/Unwinding Control Process (Winding/Unwinding 제어공정에서 반복 충격에 기인한 MD-밀도 변동의 모델링과 시뮬레이션)

  • Huh You;Kim Hyung-J.;Kim Jong-S.;Chun Doo-H.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2006.05a
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    • pp.321-322
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    • 2006
  • In many manufacturing processes such as web formation, manufacturing of paper and nonwoven, fabric weaving, etc., planar sheets are transported and at the same time appropriate tension is imposed. The input material rolled up on beams is fed by unwinding the beam and the processed is then taken up on beams by winding it. While processed, the planar sheets are thrown under the processing load of impulse form, which causes irregular thickness of the processed sheet. To improve the quality of the product, a dynamic model is needed and the dynamic characteristics is to be analyzed by simulation. This study shows that density variation dynamics of the in-process-sheet in the machine direction can be described at each moment of disturbing impacts in forms of difference equations, while the impacts and tension, the time-dependency of the material properties were taken into account. Simulation showed the most serious variation of the density occurred in the process starting phase. The starting velocity curve with step form showed the least variation of the density. As the time order of the function of the starting velocity cure becomes higher, the density variation gets greater.

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